M.U.S.T. MIDLINE CORTICAL (MC) SCREW SYSTEM
Report
- Report Number
- 3005180920-2025-01136
- Event Type
- Injury
- Date Received
- November 18, 2025
- Date of Event
- October 31, 2025
- Report Date
- December 10, 2025
- Manufacturer
- MEDACTA INTERNATIONAL SA
- Product Code
- NKB
- UDI-DI
- 07630971293564
- PMA / PMN Number
- K210427
- Adverse Event
- Yes
- Report Source
- Manufacturer report
- Reporter Occupation
- OTHER
- Health Professional
- N
Narratives
CORRECTION: -D9: DEVICES WERE SENT BACK AND A VISUAL INSPECTION WAS PERFORMED. THE SCREWS BROKE UNDER THE SPHERICAL HEAD. SIGN ARE PRESENT BELOW THE FRACTURE ZONE AND AT THE START OF THE THREAD PROBABLY CAUSED DURING REMOVAL. THE BREAKAGE MAY HAVE BEEN CAUSED BY FAILED VERTEBRAL FUSION DUE TO THE PATIENT'S CONDITION, WHICH FORCED THE CONSTRUCT TO SUSTAIN CYCLIC LOADING FOR MONTHS, ULTIMATELY CAUSING THE MATERIAL TO FAIL DUE TO FATIGUE DURING THE REVISION SURGERY, THE CONSTRUCT HAS BEEN EXTENDED TO S1 WITHOUT REPLACING THE LEFT L5 SCREW. - X-RAYS WERE PROVIDED AND A CLINICAL EVALUATION WAS PERFORMED. A REVISION SURGERY WAS PERFORMED APPROXIMATELY SIX MONTHS AFTER THE L3-L5 SPINAL FUSION DUE TO PERSISTENT PATIENT PAIN. DURING THE PROCEDURE, THREE PEDICLE SCREWS WERE FOUND TO BE FRACTURED, A FINDING THAT IS ALSO CONFIRMED BY THE AVAILABLE CT IMAGES. FATIGUE FRACTURE OF PEDICLE SCREWS IS A WELL-KNOWN OCCURRENCE WHEN SOLID FUSION HAS NOT BEEN ACHIEVED AND THE INSTRUMENTATION IS SUBJECTED TO CONTINUOUS MECHANICAL STRESS. CONSIDERING THE REPORTED FAILURE OF BONE FUSION, THIS APPEARS TO BE THE MOST LIKELY CLINICAL CAUSE OF THE SCREW FRACTURES.
BATCH REVIEW PERFORMED ON 05-11-2025. PEDICLE SCREW 03.58.244 MUST MC SCREW D 6X40 CANNULATED (K210427) LOT: 2464126: (B)(4) ITEMS MANUFACTURED AND RELEASED ON 26-NOV-2024 EXPIRATION DATE: 2029-11-12. NO ANOMALIES FOUND RELATED TO THE PROBLEM. TO DATE, (B)(4) ITEMS OF THE SAME LOT HAVE BEEN SOLD WITH NO SIMILAR REPORTED EVENT DURING THE PERIOD OF REVIEW. TWO DEVICES FROM THIS LOT INVOLVED IN THIS COMPLAINT. PEDICLE SCREW 03.58.244 MUST MC SCREW D 6X40 CANNULATED (K210427) LOT: 2463772: (B)(4) ITEMS MANUFACTURED AND RELEASED ON 09-NOV-2024 EXPIRATION DATE: 2029-10-24. NO ANOMALIES FOUND RELATED TO THE PROBLEM. TO DATE, (B)(4) ITEMS OF THE SAME LOT HAVE BEEN SOLD WITH NO SIMILAR REPORTED EVENT DURING THE PERIOD OF REVIEW. ROOT CAUSE:THE SCREWS BREAKAGES WERE MOST LIKELY DUE TO A LACK OF BONE FUSION, WHICH RESULTED IN EXCESSIVE MECHANICAL LOADING ON THE IMPLANTS. WHILE THE EXACT ROOT CAUSE CANNOT BE DEFINITIVELY CONFIRMED, THE INVESTIGATION FOUND NO EVIDENCE OF MANUFACTURING DEFECTS OR SYSTEMIC ISSUES RELATED TO THE DEVICE.
PATIENT UNDERWENT SURGERY FOR VERTEBRAL FUSION L3-L5. 6 MONTHS AFTER PRIMARY THE PATIENT REPORTED PAIN. SURGEON PROCEEDED WITH REVISION AND FOUND 3 BROKEN SCREWS (L3-L4 RIGHT SIDE AND L5 ON THE LEFT SIDE). BREAKAGE OCCURRED AT THE BASE OF THE TULIP IN ALL SCREWS. IT WAS REPORTED THAT PATIENT'S BONE WAS ARTHRITIC AND THAT VERTEBRAL FUSION FAILED. CONSTRUCT WAS REVISED, SURGEON REPLACED THE SCREW IN L3-L5 ON THE RIGHT SIDE, REMOVED THE SCREW FROM LEFT L5 WHICH WAS NOT REPLACES, AND ADDED A SCREW IN LEFT S1.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 2236439 | M.U.S.T. MIDLINE CORTICAL (MC) SCREW SYSTEM | MUST MC SCREW Ø6X40 CANNULATED | NKB | MEDACTA INTERNATIONAL SA | 03.58.244 | 2464126 | 07630971293564 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | NA | Male | Required Intervention |