FDA Adverse Event Malfunction Summary report: N

ICY® INTRAVASCULAR HEAT EXCHANGE CATHETER KIT EU APPLAUSE CUSTOM LUER (HEPARIN)

MDR report key: 23418418 · Received October 29, 2025

Report

Report Number
3010617000-2025-00744
Event Type
Malfunction
Date Received
October 29, 2025
Date of Event
October 3, 2025
Report Date
November 14, 2025
Manufacturer
ZOLL CIRCULATION, INC.
Product Code
NCX
UDI-DI
00849111075251
PMA / PMN Number
K101987
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
GM
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL
Health Professional
Yes

Narratives

Additional Manufacturer Narrative · 0

B5 (DESCRIBE EVENT OR PROBLEM) WAS UPDATED. D4 (SUSPECT MEDICAL DEVICE, LOT # AND EXPIRATION DATE) WAS UPDATED. D9 (RETURNED TO MANUFACTURER) WAS UPDATED. H4 (DEVICE MANUFACTURE DATE) WAS UPDATED. H6 CODES WERE UPDATED. THE REPORTED COMPLAINT OF A CATHETER LEAK WAS CONFIRMED DURING FUNCTIONAL TESTING OF THE RETURNED ICY CATHETER (LOT # 211380). A BONDING LEAK WAS OBSERVED AT THE DISTAL END OF THE MEDIAL BALLOON DURING THE PRESSURE LEAK TEST. THE PROBABLE ROOT CAUSE OF THE COMPLAINT COULD BE A LATENT DEFECT IN THE BOND. DURING THE FUNCTIONAL LEAK TEST, ALL INFUSION PORTS AND LUMENS WERE FLUSHED WITHOUT RESISTANCE. DURING THE PRESSURE LEAK TEST, THE CATHETER WAS CONNECTED TO A PRESSURIZED INFLATION DEVICE, AND THE BALLOONS WERE FULLY INFLATED WHEN PRESSURIZED UP TO 100 PSI. UPON PRESSURIZING THE CATHETER, A BONDING LEAK WAS OBSERVED AT THE DISTAL END OF THE MEDIAL BALLOON, CONFIRMING THE REPORTED COMPLAINT. IT IS UNLIKELY THAT THE DEFECTIVE CATHETER WAS SHIPPED. DURING MANUFACTURING, ALL CATHETERS ARE 100% INSPECTED FOR LEAKS BY SUBJECTING THEM TO PRESSURE TESTING. ONLY UNITS THAT PASSED ARE MOVED TO THE NEXT PROCESS. HISTORICAL COMPLAINTS WERE REVIEWED FOR INVESTIGATION RESULTS RELATED TO THE REPORTED COMPLAINT, AND THERE WAS NO PREVIOUS HISTORY OF COMPLAINTS REPORTED FOR THE ICY CATHETER WITH LOT NUMBER 211380.

Additional Manufacturer Narrative · 0

THE CATHETER IN THE COMPLAINT WAS RETURNED TO ZOLL ON 14 OCTOBER 2025 FOR EVALUATION. HOWEVER, THE INVESTIGATION IS STILL IN PROGRESS. A FOLLOW-UP REPORT WILL BE SUBMITTED WHEN THE INVESTIGATION IS COMPLETED.

Description of Event or Problem · 0

THE ICY CATHETER (LOT # 211380) WAS SMOOTHLY INSERTED INTO THE PATIENT'S RIGHT FEMORAL VEIN IN A SINGLE ATTEMPT TO INITIATE HYPOTHERMIA AFTER CARDIAC ARREST. NO OTHER TEMPERATURE MANAGEMENT OR RELATED PROCEDURES WERE PERFORMED ON THE PATIENT PRIOR ADJUNCT OR PRIOR TO THE IVTM THERAPY. AFTER 15 HOURS, THE THERMOGARD XP IVTM SYSTEM GENERATED AN "AIR TRAP" ALARM. UPON INSPECTION, IT WAS NOTICED THAT BLOOD WAS RETURNING TO THE TUBING. THE CATHETER BALLOON WAS DEFECTIVE AND LEAKING. THE TREATMENT WAS FINISHED, AND THEREFORE, THE CATHETER WAS NOT REPLACED. THERE IS NO DEVICE MALFUNCTION ON THE THERMOGARD CONSOLE; IT IS FUNCTIONAL, AND IT HAS BEEN PLACED BACK ON THE FLOOR FOR FUTURE CLINICAL USE. NO PATIENT INJURY WAS REPORTED, AND THE PATIENT IS VENTILATED AND STABLE.

Description of Event or Problem · 0

THE ICY CATHETER (LOT # UNKNOWN) WAS SMOOTHLY INSERTED INTO THE PATIENT'S RIGHT FEMORAL VEIN IN A SINGLE ATTEMPT TO INITIATE HYPOTHERMIA AFTER CARDIAC ARREST. NO OTHER TEMPERATURE MANAGEMENT OR RELATED PROCEDURES WERE PERFORMED ON THE PATIENT PRIOR ADJUNCT OR PRIOR TO THE IVTM THERAPY. AFTER 15 HOURS, THE THERMOGARD XP IVTM SYSTEM GENERATED AN "AIR TRAP" ALARM. UPON INSPECTION, IT WAS NOTICED THAT BLOOD WAS RETURNING TO THE TUBING. THE CATHETER BALLOON WAS DEFECTIVE AND LEAKING. THE TREATMENT WAS FINISHED, AND THEREFORE, THE CATHETER WAS NOT REPLACED. THERE IS NO DEVICE MALFUNCTION ON THE THERMOGARD CONSOLE; IT IS FUNCTIONAL, AND IT HAS BEEN PLACED BACK ON THE FLOOR FOR FUTURE CLINICAL USE. NO PATIENT INJURY WAS REPORTED, AND THE PATIENT IS VENTILATED AND STABLE.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
224755 ICY® INTRAVASCULAR HEAT EXCHANGE CATHETER KIT EU APPLAUSE CUSTOM LUER (HEPARIN) INTRAVASCULAR CORE TEMPERATURE REGULATION SYSTEM CATHETER NCX ZOLL CIRCULATION, INC. IC-3893AE 211380 00849111075251

Patients

Seq Age Sex Outcome Treatment
1 NA Female