FDA Adverse Event Injury Summary report: N

CANCELLOUS SCREW Ø4.0/28MM

MDR report key: 23296554 · Received October 15, 2025

Report

Report Number
3012133896-2025-00014
Event Type
Injury
Date Received
October 15, 2025
Date of Event
December 13, 2024
Report Date
October 13, 2025
Manufacturer
IMPLANTCAST GMBH
Product Code
HSD
Adverse Event
Yes
Report Source
Distributor report
Reporter Location
TX, US
Reporter Occupation
PHYSICIAN
Health Professional
Yes

Narratives

Additional Manufacturer Narrative · 0

AN AGILON® XO SCREW AND A SAFETY SCREW WERE FOUND TO BE LOOSENED APPROX. 12 MONTHS AFTER THE IMPLANTATION. ADDITIONALLY, THE PROVIDED X-RAY IMAGES SHOW THE LOOSENED METAPHYSEAL COMPONENT, A DEFORMED CANCELLOUS SCREW AND A FRACTURED CANCELLOUS SCREW. THE AFFECTED PRODUCTS WERE NOT SENT TO IMPLANTCAST GMBH FOR INVESTIGATIONS. THE PROVIDED X-RAYS SHOW THAT THE COMBINED PRODUCTS BECAME LOOSE AND WERE NOT IN THEIR ORIGINAL POSITION ANYMORE. ONE OF THE CANCELLOUS SCREWS IS BENT WHILE THE OTHER ONE IS FRACTURED AT THE TIP. THE MANUFACTURING DOCUMENTS AND THE INSTRUCTIONS FOR USE WERE CHECKED AND BOTH REVEALED NO ERRORS IN TERMS OF CONTENT. HOWEVER, THE SURGICAL TECHNIQUE CLEARLY STATES THAT A TORQUE WRENCH MUST BE USED TO TIGHTEN THE SAFETY SCREW, WHICH HAS THE TASK TO SECURE THE AGILON® XO SCREW FROM LOOSENING. IT IS NOT CONFIRMED, IF THE TORQUE WRENCH WAS USED DURING THE IMPLANTATION OF THE PRODUCTS, HOWEVER IT WAS AVAILABLE DURING THE SURGERY. IT IS SUSPECTED THAT THE SCREWS WERE INSUFFICIENTLY TIGHTENED. IN ADDITION, THE X-RAYS SHOW THAT THE METAPHYSEAL COMPONENT HAS LOOSENED ASEPTICALLY OVER TIME. WITH CONTINUED FIRM DISTAL ANCHORING, THIS LEADS TO THE PROSTHESIS BEING ABLE TO SWING. BOTH ASPECTS LEAD TO AN INSTABILITY OF THE OVERALL SYSTEM RESULTING IN A LOOSENING OF THE SCREWS AND IN THE WORST CASE TO A FATIGUE FRACTURE OF THE SCREW. HOWEVER DUE TO LACK OF INFORMATION, THIS CAN NEITHER BE CONFIRMED NOR DENIED. THE DEFORMATION AND FRACTURE OF THE CANCELLOUS SCREWS COULD HAVE BEEN THE RESULT OF A WRONG POSITIONING OF THE SCREW IN COMBINATION WITH HIGH STRESSES WITHIN THE IMPLANTED SYSTEM. THE PRESENT EVENTS WERE ASSIGNED TO THE ERROR PATTERNS "TECHNICAL FAILURE / LOOSENING OF MODULARCONNECTIONS / LOOSENING OF FIXATION OF THE ATTACHMENT TUBE", "ASEPTIC LOOSENING" AND "IMPLANT FAILURE" IN THE ASSOCIATED RISK MANAGEMENT.

Description of Event or Problem · 0

THE FOLLOWING EVENT WAS REPORTED TO IMPLANTCAST GMBH ON (B)(6) 2024: "SAFETY SCREW AND AGILON XO SCREW HAVE BACKED OUT, PATIENT REVISED". ADDITIONALLY, IMPLANTCAST GMBH WAS INFORMED THAT THE SURGEON REMOVED THE METAPHYSEAL COMPONENT, SCREW, AND BASE/INSERT AND REPLACED IT. A TORQUE WRENCH WAS AVAILABLE DURING THE SURGERY. HOWEVER, IT IS NOT CONFIRMED WHETHER THE TORQUE WRENCH WAS USED DURING THE IMPLANTATION.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1992755 CANCELLOUS SCREW Ø4.0/28MM PROSTHESIS, SHOULDER, HEMI-, HUMERAL, METALLIC UNCEMENTED HSD IMPLANTCAST GMBH 57934028

Patients

Seq Age Sex Outcome Treatment
1 72 YR Male Required Intervention AGILON® METAPHYSEAL COMPONENT OMARTHROSIS 135°.| AGILON® STEM CEMENTLESS Ø15/60MM.| AGILON® XO GLENOID CEMENTLESS CPTI 35 MM.| AGILON® XO GLENOSPHERE Ø40MM NEUTRAL INCL. SCREW.| AGILON® XO INVERSE CAP BASE Ø40MM S.| AGILON® XO PE-INSERT FOR INVERSE CAP Ø40.| AGILON® XO SCREW M6/22.5MM.| CANCELLOUS SCREW ANGLE STABLE Ø4.2/20MM.| CANCELLOUS SCREW ANGLE STABLE Ø4.2/32MM.| CANCELLOUS SCREW Ø4.0/28MM.| SAFETY SCREW M10/1 SW5.