ENDOWRIST
Report
- Report Number
- 2955842-2025-40736
- Event Type
- Malfunction
- Date Received
- October 7, 2025
- Date of Event
- September 10, 2025
- Report Date
- September 10, 2025
- Manufacturer
- INTUITIVE SURGICAL, INC
- Product Code
- NAY
- PMA / PMN Number
- K173337
- Removal / Correction Number
- N/A
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- ND, US
- Reporter Occupation
- OTHER HEALTH CARE PROFESSIONAL
- Health Professional
- Yes
Narratives
INTUITIVE SURGICAL, INC. (ISI) DID RECEIVE THE VSE INSTRUMENT TO PERFORM FAILURE ANALYSIS (FA). FA WAS NOT ABLE TO CONFIRM/REPRODUCE THE REPORTED COMPLAINT. VISUAL INSPECTION REVEALED DAMAGE TO THE MAIN TUBE. THE INSTRUMENT WAS PLACED AND DRIVEN ON AN IN-HOUSE SYSTEM. THE INSTRUMENT FAILED THE RECOGNITION AND ENGAGEMENT TESTS. DUE TO THE BENT MAIN TUBE, THE INSTRUMENT WOULD NOT ENGAGE WITH THE STERILE ADAPTERS. THE GRIPS OPENED AND CLOSED PROPERLY. NO FAILURES WERE FOUND IN THE LOGS. NO PRODUCT ISSUE WAS IDENTIFIED RELATED TO THE JAWS BEING STUCK TO TISSUE. ISSUES RELATED TO INSTRUMENT ERRORS OR COMPLICATIONS USING THE INSTRUMENT REPORTED BY THE USER WITH NO UNDERLYING PRODUCT ISSUE MAY BE RELATED TO CUSTOMER-INDUCED PROBLEMS, INCLUDING MISUSE OF THE PRODUCT AND RECOGNITION ISSUES. THE PROBABLE ROOT CAUSE OF A BENT MAIN TUBE IS ATTRIBUTED TO DAMAGE DURING USE, WHICH MAY RESULT FROM AN ACCIDENTAL DROP OF THE INSTRUMENT OR INADVERTENT COLLISIONS WITH OTHER INSTRUMENTS. APPLYING EXCESSIVE FORCE ON THE INSTRUMENT SHAFTS AND/OR TIPS DURING HANDLING, INSERTION, USAGE (OVERLOADING), OR REMOVAL CAN ALSO CAUSE BENDING. ONCE THE INSTRUMENT IS RECOGNIZED ON THE DA VINCI SYSTEM, ENGAGEMENT GETS CHECKED. THE ENGAGEMENT SEQUENCE RUNS FOR EACH INSTALLATION OF THE INSTRUMENT TO ENSURE PROPER MATING AND TRANSMISSION OF FORCE BETWEEN USM CARRIAGE OUTPUTS, INSTRUMENT STERILE ADAPTER, AND INSTRUMENT INPUT DISKS. SUCCESSFUL ENGAGEMENT IS DETECTED BY DRIVING THE INSTRUMENT STERILE ADAPTER THROUGH A PREDEFINED TRAJECTORY. THE PROBABLE ROOT CAUSE OF ENGAGEMENT FAILURES IS ATTRIBUTED TO AN OVER-CONSTRAINED DESIGN CONDITION BETWEEN THE MATING PARTS OF THE INSTRUMENT AND INSTRUMENT STERILE ADAPTER DISKS. THIS INSTRUMENT UNDERWENT ENGAGEMENT IMPROVEMENTS THROUGH A SOFTWARE UPDATE. THE INSTRUMENT STERILE ADAPTER ON THE ARM DRAPE ALSO UNDERWENT A DESIGN CHANGE THAT ADDED A TILTING FEATURE TO IMPROVE ENGAGEMENT BETWEEN THE UNIVERSAL SURGICAL MANIPULATOR (USM), DRAPE, AND INSTRUMENT.
IT WAS REPORTED THAT DURING A DA VINCI-ASSISTED LOW ANTERIOR RESECTION SURGICAL PROCEDURE, THE VESSEL SEALER EXTEND (VSE) INSTRUMENT DID NOT SEEM TO BE WORKING AT FULL STRENGTH AND THE JAWS WERE STUCK TO TISSUES AFTER THE END OF CYCLE TONE. THE PROCEDURE WAS COMPLETED WITH NO REPORTED INJURY AND LESS THAN A 15-MINUTE DELAY. INTUITIVE SURGICAL, INC. (ISI) FOLLOWED UP WITH THE INITIAL REPORTER AND OBTAINED THE FOLLOWING ADDITIONAL INFORMATION: OVERALL SURGEON BECAME FRUSTRATED DURING DISSECTION THAT THE VSE INSTRUMENT JAWS WERE GETTING STUCK TO TISSUES AT THE END OF CYCLE TONE AND REQUESTED ANOTHER TO BE OPENED. THE INSTRUMENT HAD BEEN IN USE FOR ABOUT AN HOUR, THERE WAS SOME BIOBURDEN ON THE INSTRUMENT JAWS, THE JAWS WHERE THE TISSUE WAS GETTING STUCK. THERE WAS NO SIGNIFICANT BLOOD LOSS DUE TO THIS ISSUE OR HARM TO PATIENT.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 2747021 | ENDOWRIST | VESSEL SEALER EXTEND | NAY | INTUITIVE SURGICAL, INC | 480422-03 | K13250522 0369 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | NA | Unknown | DA VINCI INSTRUMENTS AND ACCESSORIES |