BD MAX¿ SYSTEM, BD MAX¿ INSTRUMENT
Report
- Report Number
- 1119779-2025-03410
- Event Type
- Malfunction
- Date Received
- August 15, 2025
- Date of Event
- July 17, 2025
- Report Date
- February 16, 2026
- Manufacturer
- BECTON, DICKINSON & CO. (SPARKS)
- Product Code
- OOI
- UDI-DI
- 00382904419165
- PMA / PMN Number
- SEE H11
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- BR
- Reporter Occupation
- OTHER HEALTH CARE PROFESSIONAL
- Health Professional
- Yes
Narratives
INVESTIGATION SUMMARY: THE COMPLAINT ALLEGES THE BD MAX INSTRUMENT HAD "FALSE POSITIVES." CUSTOMER REPORTED THAT THEY WITNESSED A SUSPECTED FALSE POSITIVE RESULT WHILE RUNNING THE COVID ASSAY. RESULT REPORTED STATED POSITIVE FOR A SAMPLE AND WHEN THE CUSTOMER REVIEWED THE PCR GRAPH, THE CURVE WAS NOT OBSERVED TO BE CONSISTENT WITH A POSITIVE RESULT. CUSTOMER ALSO REPORTS THAT THE INSTRUMENT IS MAKING LOUD NOISES WHILE PROCESSING SAMPLES. A BD FIELD SERVICE ENGINEER (FSE) WAS DISPATCHED TO THE CUSTOMER SITE TO PERFORM AN INSTRUMENT HEALTH CHECK AND PREVENTATIVE MAINTENANCE (PM) SERVICE. MULTIPLE SUB-ASSEMBLIES WERE FOUND TO BE DEFECTIVE AND WERE REPLACED. THIS INCLUDED THE XY GANTRY CONTROLLER AND 2 Z-GANTRY PUMPS ON PIPETTE 3 AND 4. THE INSTRUMENT WAS CALIBRATED AND QUALIFICATION TESTING WAS PERFORMED AND PASSED. THIS COMPLAINT IS CONFIRMED BY QUALITY. THE ROOT CAUSE OF THE ISSUE WAS TRACED TO INSTRUMENT COMPONENT FAILURES. SAMPLES WERE NOT RECEIVED BY QUALITY FOR INVESTIGATION AND THUS, RETURNED MATERIAL INVESTIGATION COULD NOT OCCUR. IF SAMPLES ARE RECEIVED AT A LATER DATE, THE COMPLAINT MAY BE REOPENED. REVIEW OF DEVICE HISTORY RECORD FOR INSTRUMENT IS NOT REQUIRED AS THIS COMPLAINT DOES NOT ALLEGE AN EARLY LIFE FAILURE OR FAILURE AT INSTALL OF THE INSTRUMENT AND THE COMPLAINT WAS CONFIRMED THROUGH OTHER MEANS. SERVICE HISTORY REVIEW WAS PERFORMED FOR THE INSTRUMENT, AND NO ADDITIONAL CASES WERE OBSERVED FOR THE COMPLAINT FAILURE MODE REPORTED. BD QUALITY WILL CONTINUE TO CLOSELY MONITOR FOR TRENDS ASSOCIATED WITH THIS COMPLAINT. NO NEW RISKS OR HAZARDS, OR CHANGES TO EXISTING RISKS/HAZARDS, WERE IDENTIFIED AS A RESULT OF THIS COMPLAINT.
D.2. ADDITIONAL MEDICAL DEVICE TYPES: NQX, NJR, OZN. G.4. THERE WERE MULTIPLE PMA/510K NUMBERS: K111860, K120138, K130470. A DEVICE EVALUATION IS ANTICIPATED BUT HAS NOT YET BEGUN. UPON COMPLETION OF THE INVESTIGATION, A SUPPLEMENTAL REPORT WILL BE FILED.
IT WAS REPORTED THAT DURING USE OF BD MAX¿ SYSTEM, BD MAX¿ INSTRUMENT, A FALSE POSITIVE SARS-COV-2 RESULT WAS OBTAINED WITH AN UNUSUAL PCR CURVE. THERE WAS NO REPORT OF PATIENT IMPACT.
IT WAS REPORTED THAT DURING USE OF BD MAX¿ SYSTEM, BD MAX¿ INSTRUMENT, A FALSE POSITIVE SARS-COV-2 RESULT WAS OBTAINED WITH AN UNUSUAL PCR CURVE. THERE WAS NO REPORT OF PATIENT IMPACT.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 107260 | BD MAX¿ SYSTEM, BD MAX¿ INSTRUMENT | INSTRUMENTATION FOR CLINICAL MULTIPLEX TEST SYSTEMS | OOI | BECTON, DICKINSON & CO. (SPARKS) | 00382904419165 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | NA | Unknown |