CRYOCYTE PACK
Report
- Report Number
- 1416980-2011-00005
- Date Received
- September 16, 2011
- Date of Event
- August 31, 2011
- Report Date
- August 31, 2011
- Manufacturer
- BAXTER HEALTHCARE - MOUNTAIN HOME
- Product Code
- KSR
- PMA / PMN Number
- BK950049
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- AU
- Reporter Occupation
- OTHER
Narratives
(B)(4),. BAXTER MEDICAL ASSESSMENT: THIS IS A CRYOCYTE BAG BREAKAGE THAT WAS DISCOVERED DURING THAWING. THERE HAVE BEEN NO REPORTED NEGATIVE CLINICAL CONSEQUENCES FOR THE PATIENT AT THIS TIME. AS IN ALL CASES OF CRYOCYTE BAG BREAKAGES DURING STORAGE, THERE IS THE POTENTIAL OF LOSS OF ENGRAFTMENT OR DELAY IN ENGRAFTMENT WITH THE LOSS OF PRODUCT. THIS PUTS THE PATIENT AT GREATER RISK. AS SUCH, A BREAKAGE COULD POTENTIALLY CAUSE OR CONTRIBUTE TO AN EVENT IF IT WERE TO REOCCUR. WE ARE WAITING THE SAMPLE FOR EVALUATION. FOLLOW-UP SUBMISSION WILL BE SENT UPON COMPLETION OF THE SAMPLE EVALUATION.
(B)(4). THE COMPLAINANT REPORTED SIX CRYOCYTE BAG RUPTURES FOR H08A03103 THAT WERE DETECTED WHEN THE FROZEN BAGS WERE REMOVED FROM FREEZER. THE ACTUAL SAMPLES WERE NOT AVAILABLE. THE EVALUATION WAS CONDUCTED AT BAXTER MOUNTAIN HOME, BASED ON DIGITAL PHOTOGRAPHS SUPPLIED BY THE CUSTOMER. VISUAL INSPECTION OF THE PICTURES, BY BAXTER MOUNTAIN HOME, INDICATED THAT THE BAG WAS SHATTERED OR STARBURST. THIS COMPLAINT WAS CONFIRMED BY BAXTER MOUNTAIN HOME. BATCH RECORD REVIEW FOUND NO EXCEPTIONS OR DEVIATIONS WERE DOCUMENTED DURING THE MANUFACTURING OF LOT H08A03103. ALL UNITS ARE 100% PRESSURE TESTED AND VISUALLY INSPECTED PRIOR TO STERILIZATION. THE ROOT CAUSE HAS NOT BEEN DETERMINED. THE REPORTED CRYOCYTE BAG RUPTURE IS CONSISTENT WITH BREAKAGE INVESTIGATED IN A CORRECTIVE AND PREVENTIVE ACTION RECORD ((B)(4)). THE LOT REPORTED WAS MANUFACTURED BEFORE CORRECTIVE ACTIONS WERE IMPLEMENTED. (B)(4) WAS INITIATED TO ADDRESS THIS ISSUE. AS A RESULT OF MULTIPLE ANALYSES, THE TWO CONTRIBUTING ROOT CAUSES WERE IDENTIFIED AS: NITROGEN INGRESS THROUGH THE PORTS RESULTING IN BREAKAGE WHEN NITROGEN GAS EXPANDS DURING THAWING LEADING TO A BRITTLE FRACTURE, AND CUSTOMER USAGE VARIABILITY. THE FOLLOWING PROCESS IMPROVEMENTS WERE INITIATED: MINIMIZING MANUFACTURING VARIABILITY THROUGH "MISTAKE PROOFING", AND MINIMIZING CUSTOMER USAGE VARIABILITY BY CLARIFYING THE "INSTRUCTIONS FOR USE" THROUGH LABEL COPY IMPROVEMENTS. HOWEVER, IT MUST BE NOTED THAT ROUTINE COMPLAINT MONITORING HAS REVEALED A DECREASE IN THE FIELD COMPLAINT RATE BEFORE ANY ACTIONS WERE IMPLEMENTED. (B)(4) WAS CLOSED ON (B)(4) 2009. COMPLAINT MONITORING WILL BE CONDUCTED TO IDENTIFY COMPLAINTS FOR LOTS PRODUCED POST CORRECTIVE ACTION. THIS PRODUCT IS END OF LIFE. THIS COMPLAINT WILL BE KEPT ON FILE FOR TRENDING PURPOSES.
TWO BAGS OF CRYOCYTE FREEZING CONTAINER 250ML STORED WITH 52ML STEM CELLS OF FEMALE PATIENT SHOWED DAMAGES WHEN THEY WERE TAKEN OUT OF THE FREEZER FOR RE-INFUSION. THE BAGS LOOKED LIKE A BROKEN MIRROR ACCORDING TO THE CUSTOMER. THE CUSTOMER CHECKED ALL PRODUCTIONS DONE WITH THIS BATCH OF CRYOCYTE BAGS AND FOUND 4 ADDITIONAL DAMAGED BAGS.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 1 | CRYOCYTE PACK | CONTAINER, EMPTY, FOR COLLECTION & PROCESSING OF BLOOD & BLOOD COMPONENTS | KSR | BAXTER HEALTHCARE - MOUNTAIN HOME | H08A03103 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 |