SAFETYSCALPEL ASMBD #3 FITMENT, #11 BLADE, BLUE NS
Report
- Report Number
- 1060680-2025-00041
- Event Type
- Malfunction
- Date Received
- July 16, 2025
- Date of Event
- July 14, 2025
- Report Date
- October 14, 2025
- Manufacturer
- S&S SURGICAL PRODUCTS INC
- Product Code
- GDZ
- PMA / PMN Number
- EXEMPT
- Adverse Event
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- UK
- Reporter Occupation
- 003
Narratives
A DISTRIBUTING FACILITY REPORTED, "WE HAVE AGAIN RECEIVED A FEW NON RETRACTED SCALPELS FROM DEROYAL SEE IMAGES BELOW AND LOT INFORMATION, ONE OF OUR OPERATORS HAS STABBED HERSELF DURING THE PACKAGING PROCESS EVEN THOUGH WEARING PROTECTIVE GLOVES. WE ARE ALSO USING THE METHOD OF NOT DIRECTLY PUTTING THE OPERATORS' HANDS INTO THE INNER BAGS AND ARE EMPTYING THE SCALPELS INTO A GREY TRAY TO MAKE THESE MORE VISIBLE BUT THIS OBVIOUSLY DOESN'T RESTRICT INJURY." DEROYAL INDUSTRIES, INC. HAS REQUESTED RETURN OF THE DEVICE, BUT IT WAS UNAVAILABLE FOR RETURN. A SUPPLIER CORRECTIVE ACTION REQUEST (SCAR) WILL BE ISSUED TO THE SUPPLIER, S&S SURGICAL. THIS INVESTIGATION IS NOT COMPLETE AT THIS TIME. NO FURTHER INFORMATION IS AVAILABLE AT THIS TIME. WE WILL PROVIDE A FOLLOW-UP REPORT WHEN ADDITIONAL INFORMATION BECOMES AVAILABLE.
A DISTRIBUTING FACILITY REPORTED, "WE HAVE AGAIN RECEIVED A FEW NON RETRACTED SCALPELS FROM DEROYAL SEE IMAGES BELOW AND LOT INFORMATION, ONE OF OUR OPERATORS HAS STABBED HERSELF DURING THE PACKAGING PROCESS EVEN THOUGH WEARING PROTECTIVE GLOVES. WE ARE ALSO USING THE METHOD OF NOT DIRECTLY PUTTING THE OPERATORS' HANDS INTO THE INNER BAGS AND ARE EMPTYING THE SCALPELS INTO A GREY TRAY TO MAKE THESE MORE VISIBLE BUT THIS OBVIOUSLY DOESN'T RESTRICT INJURY." DEROYAL INDUSTRIES, INC. HAS REQUESTED RETURN OF THE DEVICE, BUT IT WAS UNAVAILABLE FOR RETURN. A SUPPLIER CORRECTIVE ACTION REQUEST (SCAR) WAS SENT TO THE SUPPLIER S&S SURGICAL. THE SUPPLIER REVIEWED ASSEMBLY PROCESS AND INVENTORY ON HAND AND NO ISSUES WERE FOUND. ALL PRODUCTS PASS THROUGH A DETECTION SYSTEM THAT WILL NOT ALLOW FOR SCALPELS TO PASS THROUGH IF THE BLADE IS EXPOSED. OPERATORS ALSO INSPECT PARTS IN PROCESS. NO ISSUES HAVE BEEN FOUND INTERNALLY. INVENTORY WAS ALSO REVIEWED WITH NO ISSUES FOUND. WARNING LABELS ARE ALSO PLACED ON ALL BOXES WARNING THAT BLADES COULD POTENTIALLY PROTRUDE WHILE IN TRANSIT. DEROYAL INDUSTRIES REVIEWED WORK ORDERS FOR THE LOT AND NO ISSUES WERE FOUND. DEROYAL WAS UNABLE TO REVIEW INVENTORY AS NO SAFETY SCALPELS WERE FOUND ON HAND. A COMPLAINT TO SALES RATIO WAS CONDUCTED FROM JULY 2023 TO JULY 2025 AND FOUND TO BE (B)(4). ROOT CAUSE: BECAUSE THE SAMPLE WAS UNABLE TO BE RETURNED AND NO SPECIFIC ISSUES COULD BE IDENTIFIED IN PRODUCTION RECORDS, NO ROOT CAUSE WAS ABLE TO BE DETERMINED. HOWEVER, BECAUSE THESE PRODUCTS ARE SHIPPED IN BULK BOXES FOR FURTHER PACKAGING, THESE PRODUCTS ARE SHIPPED WITH WARNING LABELS STATING THAT BLADES COULD PROTRUDE IN SHIPPING AS IT IS A COMMON ISSUE THAT CAN HAPPEN WITHIN THE BOXES IN TRANSIT. CORRECTIVE OR PREVENTIVE ACTIONS: BECAUSE NO SPECIFIC ROOT CAUSE WAS ABLE TO BE DETERMINED, NO CORRECTIVE OR PREVENTIVE ACTIONS WERE TAKEN. DEROYAL WILL CONTINUE TO MONITOR FOR TRENDS AROUND THIS ITEM AND ISSUE. THIS INVESTIGATION IS COMPLETE AT THIS TIME. NO FURTHER INFORMATION IS AVAILABLE AT THIS TIME. WE WILL PROVIDE FOLLOW-UP REPORT IF ADDITIONAL INFORMATION BECOMES AVAILABLE.
A DISTRIBUTING FACILITY REPORTED, "WE HAVE AGAIN RECEIVED A FEW NON RETRACTED SCALPELS FROM DEROYAL SEE IMAGES BELOW AND LOT INFORMATION, ONE OF OUR OPERATORS HAS STABBED HERSELF DURING THE PACKAGING PROCESS EVEN THOUGH WEARING PROTECTIVE GLOVES. WE ARE ALSO USING THE METHOD OF NOT DIRECTLY PUTTING THE OPERATORS' HANDS INTO THE INNER BAGS AND ARE EMPTYING THE SCALPELS INTO A GREY TRAY TO MAKE THESE MORE VISIBLE BUT THIS OBVIOUSLY DOESN'T RESTRICT INJURY."
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 545380 | SAFETYSCALPEL ASMBD #3 FITMENT, #11 BLADE, BLUE NS | HANDLE, SCALPEL | GDZ | S&S SURGICAL PRODUCTS INC | SM4511NS | 025637 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | NA | Unknown | Other |