FDA Adverse Event Malfunction Summary report: N

LONG ROUND DIAMOND BUR

MDR report key: 2223377 · Received August 25, 2011

Report

Report Number
1017294-2011-00033
Event Type
Malfunction
Date Received
August 25, 2011
Report Date
August 25, 2011
Manufacturer
CONMED LINVATEC
Product Code
HWE
Product Problem
Yes
Report Source
Manufacturer report
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

A REVIEW OF THE MANUFACTURING PROCESS REVEALED THAT NEITHER THE PACKAGING SYSTEM NOR THE MATERIAL HANDLING CONTRIBUTED TO THIS DEFECT. PREVIOUS INVESTIGATION OF SIMILAR COMPLAINT DID INDICATE THAT HAND PULLING THE TYVEK LID CAN CREATE A POTENTIAL INTEGRITY ISSUE. THE DOCUMENT FURTHER INDICATED THAT REWORKING THE LABEL SEEMED TO BE THE MOST LIKELY OPPORTUNITY FOR THIS TYPE OF DEFECT (PARTIAL OR OPEN SEAL) TO OCCUR. ONCE THE BLISTER IS SEALED AND INSPECTED A LABEL IS PLACED. AT THIS POINT THE SEALED PACKAGE IS WARM AND THE ADHESIVE IS STILL CURING. THIS MAKES THE PACKAGE MORE SUSCEPTIBLE TO SEAL ISSUES IF STRESSES ARE APPLIED TO THE SEALING SURFACE AREA WHILE REMOVING THE LABEL AND REAPPLYING A NEW ONE DURING REWORKING LABEL PROCESS. AS A RESULT OF THIS FINDING, THE MANUFACTURING PROCESS SEQUENCE HAS SINCE BEEN CHANGED AND ASSOCIATED DOCUMENTS AND PROCEDURES TO HAVE THE LABEL PROCESS PRIOR TO VISUAL INSPECTION. ONCE THE LABEL IS CORRECTLY APPLIED AND IS FOUND ACCEPTABLE, THEN VISUAL INSPECTION WILL BE PERFORMED.

Additional Manufacturer Narrative · 1

EVALUATION FINDINGS: CONMED LINVATEC RECEIVED AN UNOPENED PACKAGE CONTAINING THE L20D LONG ROUND DIAMOND BUR FOR EVALUATION AND CONFIRMED THE REPORTED PROBLEM. VISUAL EXAMINATION OF THE PACKAGE FOUND THE UPPER LEFT CORNER OF THE PACKAGE WAS PARTIALLY PEELED (NOT SEALED). (B)(4). AN INVESTIGATION IS IN PROGRESS TO DETERMINE THE ROOT CAUSE OF THIS REPORTED PROBLEM AND A FOLLOW-UP WILL BE FILED ONCE THE INVESTIGATION HAS BEEN COMPLETED.

Description of Event or Problem · 1

OUR DISTRIBUTOR IN (B)(4) REPORTED THAT DURING RECEIVING AND INSPECTION OF INCOMING PRODUCTS, IT WAS NOTED THAT THE STERILE PACKAGE CONTAINING THE L20D LONG ROUND DIAMOND BUR WAS NOT PROPERLY SEALED AND THE PRODUCT STERILITY WAS THEREFORE COMPROMISED. THERE WAS NO PATIENT INVOLVEMENT.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 LONG ROUND DIAMOND BUR INSTRUMENT, SURGICAL, ORTHOPEDIC, AC-POWERED MOTOR AND ACCESSORY/ATTACHMENT HWE CONMED LINVATEC 270918

Patients

Seq Age Sex Outcome Treatment
1