PELORIS II AUTOMATED TISSUE PROCESSOR
Report
- Report Number
- 8020030-2025-00055
- Event Type
- Malfunction
- Date Received
- May 29, 2025
- Date of Event
- April 30, 2025
- Report Date
- May 30, 2025
- Manufacturer
- LEICA BIOSYSTEMS MELBOURNE PTY. LTD
- Product Code
- IEO
- UDI-DI
- 09349458000233
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- TX, US
- Reporter Occupation
- OTHER HEALTH CARE PROFESSIONAL
- Health Professional
- Yes
Narratives
INVESTIGATION OF THIS COMPLAINT FOUND THE INSTRUMENT FUNCTIONED AS DESIGNED DURING THE EXECUTION OF THE ¿3HR XYLENE¿ PROTOCOL COMPRISING 174 CASSETTES EXECUTED IN RETORT B, WHICH STARTED AT 08:44 ON (B)(6) 2025 AND COMPLETED SUCCESSFULLY AT 11:54 ON (B)(6) 2025, FROM WHICH SUB-OPTIMAL TISSUE PROCESSING WAS REPORTED BY THE CUSTOMER. INFORMATION RECEIVED FROM THE ASSIGNED LEICA FIELD APPLICATION SPECIALIST ¿ CORE HISTOLOGY TEXAS (FAS) DETAILED ¿3 BASKETS WITH 174 PROCESSED, ONLY TWO BASKETS REMOVED. THE 3RD BASKET HAD 20 CASSETTES AND WAS LEFT IN RETORT. A CLEANING CYCLE WAS COMPLETE WITH THE 20 CASSETTES.¿ THIS INFORMATION INDICATES THAT THE USER FAILED TO FOLLOW THE MANUFACTURER INSTRUCTIONS DETAILED IN SECTION 3.2 OF THE LEICA PELORIS II USER MANUAL, WHICH CONTAINS THE FOLLOWING SPECIFIC WARNING: ¿DO NOT USE CLEANING PROTOCOLS FOR REPROCESSING AS THE DRY STEP WILL DAMAGE THE TISSUE.¿ ACCORDINGLY, EXPOSURE OF THE PATIENT TISSUE SAMPLES TO THE RETORT CLEANING PROTOCOLS WOULD HAVE ADVERSELY IMPACTED THE PATIENT TISSUE SAMPLES. ALTHOUGH THE INFORMATION AVAILABLE INDICATES THAT ALL PATIENT CASES INVOLVED IN THIS EVENT WERE DIAGNOSABLE, THE CIRCUMSTANCES INVOLVED IN THIS COMPLAINT HAVE PREVIOUSLY RESULTED IN SERIOUS INJURY. NO ADVERSE IMPACT ON EITHER THE QUALITY OF PROCESSING OF PATIENT TISSUE SAMPLES OR TO ANY PATIENT(S) HAS BEEN REPORTED TO THE MANUFACTURER IN ASSOCIATION WITH THE CIRCUMSTANCES INVOLVED IN THIS COMPLAINT.
ON (B)(6) 2025, LEICA BIOSYSTEMS RECEIVED THE FOLLOWING INFORMATION: ¿THREE BASKETS PROCESSED AND 1 WAS LEFT INSIDE RETORT A AND CLEANING CYCLE WAS RUN AND LAST BASKET HAD 20 BLOCKS. THEY REPROCESS THE 20 CASSETTES IN DIFFERENT PELORIS. RESULT PENDING ON THE REPROCESS TISSUES.¿ ON (B)(6) 2025, THE ASSIGNED LEICA FIELD APPLICATION SPECIALIST ¿ CORE HISTOLOGY TEXAS (FAS) VISITED THE CUSTOMER SITE AND DOCUMENTED THE FOLLOWING: ¿- 174 CASSETTES WERE PROCESSED WITHIN 3 BASKETS, TWO BASKETS WERE REMOVED FOR EMBEDDING, AND THE LAST BASKET WITH 20 CASSETTES STAYED IN RETORT - CUSTOMER NOTICED TISSUE IN RETORT AND NO WAX INFILTRATED ON TISSUES - CUSTOMER LOADED THE 20 CASSETTES ON ANOTHER PELORIS 3 - 20 CASSETTES LOADED ON 3 HR XYLENE STARTING WITH TWO CHANGES OF ABSOLUTE ETHANOL TO WAX. - CUSTOMER NOTED TISSUES CUT FINE - H&E'S PENDING PATHOLOGIST REVIEW¿. THE FAS DOCUMENTED THE AFFECTED PATIENT TISSUE SAMPLES WERE DERIVED FROM ONE (1) ¿3HR XYLENE¿ PROTOCOL COMPRISING ¿20 OUT OF 174¿ CASSETTES WHICH STARTED IN RETORT B AT 08:44 ON (B)(6) 2025 AND COMPLETED AT 11:54. THE AFFECTED PATIENT TISSUE TYPE(S) AND SIZE(S) WERE DESCRIBED AS ¿GYN BIOPSIES, EMB, CURRETTINGS, CERVIX BIOPSIES¿ AND ¿UNKNOWN¿, RESPECTIVELY. THE TISSUE ARTEFACT WAS DESCRIBED AS ¿UNKNOWN¿ AND THE AFFECTED PATIENT TISSUE SAMPLES WERE REPROCESSED BY A ¿USER-DEFINED¿ METHOD. THE FAS ALSO DOCUMENTED ¿3 BASKETS WITH 174 PROCESSED, ONLY TWO BASKETS REMOVED. THE 3RD BASKET HAD 20 CASSETTES AND WAS LEFT IN RETORT. A CLEANING CYCLE WAS COMPLETE WITH THE 20 CASSETTES. TISSUE WAS DISCOVERED AND PLACED ON A DIFFERENT PROCESSOR TO COMPLETE.¿ ON (B)(6) 2025, LEICA BIOSYSTEMS MELBOURNE RECEIVED INFORMATION THAT ALL PATIENT TISSUES WERE DIAGNOSED. NO RE-BIOPSY WAS RECOMMENDED OR PERFORMED. NO ADVERSE CONSEQUENCE(S) FOR ANY PATIENT(S) HAS BEEN REPORTED TO THE MANUFACTURER.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 26044 | PELORIS II AUTOMATED TISSUE PROCESSOR | PROCESSOR, TISSUE, AUTOMATED | IEO | LEICA BIOSYSTEMS MELBOURNE PTY. LTD | PELORIS II AUTOMATED TISSUE PROCESSOR | 09349458000233 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | NA | Unknown |