INVICTUS SPINAL FIXATION SYSTEM
Report
- Report Number
- 2027467-2025-00063
- Event Type
- Injury
- Date Received
- April 30, 2025
- Date of Event
- March 27, 2025
- Report Date
- April 30, 2025
- Manufacturer
- ALPHATEC SPINE, INC.
- Product Code
- NKB
- UDI-DI
- 00190376269719
- PMA / PMN Number
- K192938
- Adverse Event
- Yes
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- MI, US
- Reporter Occupation
- 003
Narratives
CORRECTION: D4. MODEL #: 15100. CATALOG #: 15100. LOT #: SM153276. PRIMARY UDI: (B)(4). G4. PMA/510(K): K181677. H3. YES. H4. 02/11/2023. H6. COMPONENT CODE: 568. INVESTIGATION FINDINGS: 3207, 3243. INVESTIGATION CONCLUSIONS: 19, 61. DEVICE EVALUATION: ON THE LEFT SIDE OF THE CONSTRUCT, ALL SET SCREWS HAD A CONSISTENT AND SYMMETRIC WEAR PATTERN. THIS WEAR PATTERN INDICATES THAT THE SET SCREW WAS FULLY NORMALIZED TO THE ROD AND THE SCREWS. ON THE RIGHT SIDE OF THE CONSTRUCT, TWO OF THE THREE SET SCREWS SHOW A SIMILAR WEAR PATTERN TO THE SET SCREWS FROM THE LEFT SIDE. ONE OF THE SET SCREWS SHOWS AN ASYMMETRIC WEAR PATTERN. THE ASYMMETRIC WEAR PATTERN INDICATES THAT THE SET SCREW WAS ONLY CONTACTING THE ROD ON ONE SIDE. SET SCREW NON-NORMALIZATION WILL LIKELY LEAD TO SET SCREW BACKING OUT OVER TIME. THE ROOT CAUSE OF THE ISSUE IS THAT THE SCREWS WERE NOT FULLY LOCKED DOWN. A REVIEW OF DEVICE HISTORY SHOWED NO MANUFACTURING OR PROCESSING RELATED IRREGULARITIES. LABELING REVIEW: WARNINGS/CAUTIONS/PRECAUTIONS: RISKS IDENTIFIED WITH THE USE OF THESE DEVICES, WHICH MAY REQUIRE ADDITIONAL SURGERY, INCLUDE DEVICE COMPONENT FAILURE, LOSS OF FIXATION/STABILIZATION, NON-UNION, VERTEBRAL FRACTURE, NEUROLOGICAL INJURY, VASCULAR OR VISCERAL INJURY. POSSIBLE ADVERSE EFFECTS: INITIAL OR DELAYED LOOSENING, DISASSEMBLY, BENDING, DISLOCATION, AND/OR BREAKAGE OF DEVICE COMPONENTS. INTRAOPERATIVE MANAGEMENT: FINAL TIGHTENING OF SET SCREWS: ALL SET SCREWS MUST BE TIGHTENED USING THE APPROPRIATE INSTRUMENTS (E.G., TORQUE HANDLE, FINAL DRIVER, AND COUNTER TORQUE) AS INDICATED IN THE SURGICAL TECHNIQUE GUIDE. POSTOPERATIVE MANAGEMENT: THE SURGEON SHOULD INSTRUCT THE PATIENT REGARDING AMOUNT AND TIME FRAME AFTER SURGERY OF ANY WEIGHT BEARING ACTIVITY. THE INCREASED RISK OF BENDING, DISLOCATION, AND/OR BREAKAGE OF THE IMPLANT DEVICES, AS WELL AS AN UNDESIRED SURGICAL RESULT ARE CONSEQUENCES OF ANY TYPE OF EARLY OR EXCESSIVE WEIGHT BEARING, VIBRATORY MOTION, FALL, JOLTS OR OTHER MOVEMENTS PREVENTING PROPER HEALING AND/OR FUSION DEVELOPMENT. IMPLANT DEVICES SHOULD BE REVISED OR REMOVED IF BENT, DISLOCATED, OR BROKEN. IMMOBILIZATION SHOULD BE CONSIDERED IN ORDER TO PREVENT BENDING, DISLOCATION, OR BREAKAGE OF THE IMPLANT DEVICE IN THE CASE OF DELAYED, MAL-UNION, OR NON-UNION OF BONE. IMMOBILIZATION SHOULD CONTINUE UNTIL A COMPLETE BONE FUSION MASS HAS DEVELOPED AND BEEN CONFIRMED.
THE EXPLANT IS CURRENTLY BEING EVALUATED. A FOLLOW-UP REPORT WITH THE RESULTS OF THE INVESTIGATION WILL BE SUBMITTED UPON COMPLETION.
A PATIENT UNDERWENT A SPINAL PROCEDURE ON (B)(6) 2024. APPROXIMATELY TWO AND A HALF MONTHS POSTOPERATIVELY, RADIOGRAPHIC IMAGING REVEALED THAT THE ROD ON THE RIGHT SIDE OF THE CONSTRUCT HAD COMPLETELY DISENGAGED FROM THE TULIP HEAD, AND THE INTERBODY IMPLANT HAD ROTATED WITHIN THE DISC SPACE. DURING REVISION SURGERY, EXPOSURE OF THE ORIGINAL CONSTRUCT REVEALED ALL SET SCREWS WERE INTACT AND SECURE ON THE ROD EXCEPT FOR THE RIGHT L4 SCREW. ALTHOUGH THE SET SCREW REMAINED SEATED WITHIN THE TULIP HEAD, THE ROD HAD MIGRATED OUT OF POSITION. BOTH RODS WERE SUBSEQUENTLY REMOVED AND REPLACED, ALONG WITH THE SCREWS AT L4 AND L2. ALL SET SCREWS WERE ALSO REMOVED AND REPLACED. PRIOR TO FINAL TIGHTENING, THE INTERBODY IMPLANT WAS REPOSITIONED. THIS IS REPORT 1 OF 2.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 194914 | INVICTUS SPINAL FIXATION SYSTEM | THORACOLUMBOSACRAL PEDICLE SCREW SYSTEM | NKB | ALPHATEC SPINE, INC. | 15295-55-080 | 00190376269719 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | 61 YR | Female | Required Intervention |