FDA Adverse Event Malfunction Summary report: N

XIA 3 TITANIUM TORQUE WRENCH

MDR report key: 2192727 · Received July 20, 2011

Report

Report Number
9617544-2011-00252
Event Type
Malfunction
Date Received
July 20, 2011
Date of Event
June 24, 2011
Report Date
June 24, 2011
Manufacturer
STRYKER SPINE BORDEAU
Product Code
NKB
PMA / PMN Number
NA
Removal / Correction Number
NA
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
VT, US
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

METHOD: VISUAL INSPECTION, COMPLAINT HISTORY ANALYSIS, MFG RECORD REVIEW, (B)(6) REVIEW, RISK ASSESSMENT. RESULT: VISUAL INSPECTION CONFIRMS REPORTED EVENT. BREAKAGE IS BETWEEN JUNCTION OF CYLINDRICAL AND HEXAGONAL PARTS OF INNER SHAFT. COMPLAINT HISTORY ANALYSIS - 24 COMPLAINTS FOR SIMILAR EVENT FROM (B)(6) 2009 TO (B)(6) 2011. THERE ARE 6 PERS WITH THE SAME ISSUE WITH THIS SAME SERIAL/LOT NUMBER. MFG RECORD REVIEW - 3 NONCONFORMITIES WERE FOUND DURING MFG. ALL SAMPLES WERE OBSERVED TO CONFORM AFTER REWORK. (B)(6) REVIEW FINDS THIS PRODUCT ISSUE IS WITHIN THE PREDICTED LEVEL OF OCCURRENCE. RISK ASSESSMENT - THE EVENT OCCURRED DURING SURGERY. IT CAUSED ABOUT 5 MINUTES DELAY, RISK TO PT IS MINIMAL. CONCLUSION: INSTRUMENTS SENT OUT FOR FAILURE ANALYSIS SHOW THAT THE WRENCHES SUFFER SENSITIZATION AND INTERGRANULAR ATTACK AT THE PIN-WELD HEAD-AFFECTED ZONE. THE DAMAGE RESULTS IN SIGNIFICANT STRESS CONCENTRATION WHICH INITIATES AN OVERLOAD FRACTURE DURING TORSIONAL LOADING. FURTHER INVESTIGATIONS OF FAILURE WILL BE DONE IN CAPA. (B)(4) WAS INITIATED TO DOCUMENT THE ROOT CAUSE OF THIS ISSUE.

Description of Event or Problem · 1

IT WAS REPORTED THAT "THE TORQUE WRENCH BROKE AS THE SURGEON WAS DOING HIS FINAL TIGHTENING. AS HE TORQUED THE TIP OF THE TORQUE WRENCH BROKE OFF IN THE BLOCKER. WE HAVE ANOTHER INSTRUMENT SET AT THE HOSPITAL SO I GOT THAT ONE. THE PT WAS FINE, THE SURGEON WAS NOT ANGRY, EVERYTHING IS OK BESIDES THE TORQUE WRENCH BREAKING."

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 XIA 3 TITANIUM TORQUE WRENCH INSTRUMENT NKB STRYKER SPINE BORDEAU NA 093653

Patients

Seq Age Sex Outcome Treatment
1 UNK