XIA 3 TITANIUM TORQUE WRENCH
Report
- Report Number
- 9617544-2011-00252
- Event Type
- Malfunction
- Date Received
- July 20, 2011
- Date of Event
- June 24, 2011
- Report Date
- June 24, 2011
- Manufacturer
- STRYKER SPINE BORDEAU
- Product Code
- NKB
- PMA / PMN Number
- NA
- Removal / Correction Number
- NA
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- VT, US
- Reporter Occupation
- OTHER
Narratives
METHOD: VISUAL INSPECTION, COMPLAINT HISTORY ANALYSIS, MFG RECORD REVIEW, (B)(6) REVIEW, RISK ASSESSMENT. RESULT: VISUAL INSPECTION CONFIRMS REPORTED EVENT. BREAKAGE IS BETWEEN JUNCTION OF CYLINDRICAL AND HEXAGONAL PARTS OF INNER SHAFT. COMPLAINT HISTORY ANALYSIS - 24 COMPLAINTS FOR SIMILAR EVENT FROM (B)(6) 2009 TO (B)(6) 2011. THERE ARE 6 PERS WITH THE SAME ISSUE WITH THIS SAME SERIAL/LOT NUMBER. MFG RECORD REVIEW - 3 NONCONFORMITIES WERE FOUND DURING MFG. ALL SAMPLES WERE OBSERVED TO CONFORM AFTER REWORK. (B)(6) REVIEW FINDS THIS PRODUCT ISSUE IS WITHIN THE PREDICTED LEVEL OF OCCURRENCE. RISK ASSESSMENT - THE EVENT OCCURRED DURING SURGERY. IT CAUSED ABOUT 5 MINUTES DELAY, RISK TO PT IS MINIMAL. CONCLUSION: INSTRUMENTS SENT OUT FOR FAILURE ANALYSIS SHOW THAT THE WRENCHES SUFFER SENSITIZATION AND INTERGRANULAR ATTACK AT THE PIN-WELD HEAD-AFFECTED ZONE. THE DAMAGE RESULTS IN SIGNIFICANT STRESS CONCENTRATION WHICH INITIATES AN OVERLOAD FRACTURE DURING TORSIONAL LOADING. FURTHER INVESTIGATIONS OF FAILURE WILL BE DONE IN CAPA. (B)(4) WAS INITIATED TO DOCUMENT THE ROOT CAUSE OF THIS ISSUE.
IT WAS REPORTED THAT "THE TORQUE WRENCH BROKE AS THE SURGEON WAS DOING HIS FINAL TIGHTENING. AS HE TORQUED THE TIP OF THE TORQUE WRENCH BROKE OFF IN THE BLOCKER. WE HAVE ANOTHER INSTRUMENT SET AT THE HOSPITAL SO I GOT THAT ONE. THE PT WAS FINE, THE SURGEON WAS NOT ANGRY, EVERYTHING IS OK BESIDES THE TORQUE WRENCH BREAKING."
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 1 | XIA 3 TITANIUM TORQUE WRENCH | INSTRUMENT | NKB | STRYKER SPINE BORDEAU | NA | 093653 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | UNK |