FDA Adverse Event Malfunction Summary report: N

REMSTAR PLUS M-SERIES

MDR report key: 2145637 · Received May 26, 2011

Report

Report Number
2518422-2011-00048
Event Type
Malfunction
Date Received
May 26, 2011
Date of Event
April 1, 2011
Report Date
April 28, 2011
Manufacturer
RESPIRONICS INC.
Product Code
BZD
PMA / PMN Number
K010263
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
IA, US
Reporter Occupation
NOT APPLICABLE

Narratives

Additional Manufacturer Narrative · 1

THE DEVICE WAS EVALUATED BY THE MANUFACTURER'S SERVICE CENTER. THE COMPLAINT OF THE DEVICE HAVING A THERMAL VOID IN THE TOP ENCLOSURE WAS CONFIRMED. THERE WERE SIGNS OF WATER INGRESS TO THE THERAPY PRINTED CIRCUIT ASSEMBLY (PCA), THE SENSOR PCA, THE BLOWER AND THE BOTTOM ENCLOSURE. THERE WAS EVIDENCE OF THERMAL DAMAGE TO COMPONENTS Q3 AND Q4 ON THE THERAPY PCA. THERMAL FAILURE OF THE PCA COMPONENTS RESULTED IN A VOID IN THE TOP ENCLOSURE OF THE DEVICE. THE MANUFACTURER COMPLETED THEIR INVESTIGATION OF THE REPORTED COMPLAINT AND HAS CONCLUDED THE FAILURE MODE IS CAUSED BY THE PRESENCE OF CONDUCTIVE FLUID AT THE LOCATION OF THE MOTOR DRIVING FIELD EFFECT TRANSISTORS (FET) ON THE DEVICES THERAPY PCA. CONDUCTIVE FLUID IN THIS LOCATION CAN, IN SOME CASES, ALLOW ELECTRICAL CURRENT FLOW BETWEEN THE PINS AND COMPONENTS OF THE MOTOR DRIVING CIRCUIT, CAUSING THE CONTROLLING TRANSISTOR TO CONTINUOUSLY POWER ONE OR MORE OF THE MOTOR-DRIVING FETS. CONTINUOUS POWER TO THE MOTOR-DRIVING FETS CAN CAUSE AN INCREASE IN COMPONENT HEAT WHICH CANNOT BE DISSIPATED EFFECTIVELY THROUGH THE COMPONENT'S HEAT SINK. THE INCREASED HEAT CAN CAUSE DEFORMATION AND, POTENTIALLY VOIDS IN THE DEVICE ENCLOSURE. ADDITIONAL PMA & 510K: K052110. METHOD: (REVIEW OF COMPLAINT DATABASE). THE CAUSE(S) AND PATH OF THE FLUID INGRESS COULD NOT BE DETERMINED; HOWEVER, THE PRODUCT'S LABELING PROVIDES USER CARE AND HANDLING INSTRUCTIONS TO PREVENT WATER INGRESS FROM OCCURRING OR AFFECTING THE OPERATION OF THE DEVICE SHOULD IT INADVERTENTLY OCCUR (M SERIES USER MANUAL HEATED HUMIDIFIER, VERSION 01, PART NUMBER 1040469, PAGE 4, SECTION: WARNINGS AND CAUTIONS). THE MANUFACTURER CONCLUDES THE WATER INGRESS AND SUBSEQUENT PRODUCT FAILURE WERE CAUSED AND OR CONTRIBUTED TO BY A FAILURE OF THE PRODUCT USER TO APPLY THE MANUFACTURER'S CARE AND HANDLING INSTRUCTIONS WHEN USING THE DEVICE. EVALUATION OF THE RISK TO USERS RESULTING FROM THE ADULTERATION OF THE DEVICE'S AIR WAY INCLUDED AN ASSESSMENT OF THE DEVICE'S AIR PATH. THE DEVICE'S PATIENT AIR PATH, WHICH IS ISOLATED FROM THE ELECTRONICS COMPARTMENT, WAS FOUND TO BE NON-COMPROMISED AND IS CONCLUDED TO HAVE BEEN EFFECTIVE IN MITIGATING ANY RISK TO THE PRODUCT USER THAT MAY HAVE RESULTED FROM THE DEVICE'S PATIENT AIR PATH BEING COMPROMISED. EVALUATION OF THE RISK TO USERS ASSOCIATED WITH THE FIRE HAZARD INCLUDE AN ASSESSMENT OF THE EFFECTIVENESS IN THE DEVICE'S DESIGN IN MITIGATING THIS HAZARD. THE DEVICE'S HOUSING, MADE OF NON-FLAMMABLE MATERIALS CONFORMING TO (B)(4) STANDARDS, WAS CONCLUDED TO HAVE BEEN EFFECTIVE IN CONTAINING AND RESISTING ANY SUBSTANTIAL THERMAL INVOLVEMENT ASSOCIATED WITH THE DEVICE'S PCA FAILURE. THE BI-LEVEL POSITIVE AIRWAY PRESSURE (BIPAP) DEVICE IS CLEARED FOR AND INTENDED TO TREAT OBSTRUCTIVE SLEEP APNEA IN SPONTANEOUSLY BREATHING PATIENTS WEIGHING MORE THAN (B)(6). THE LOSS OF BIPAP THERAPY DOES NOT REPRESENT A SIGNIFICANT RISK OF HARM TO THE INTENDED USER POPULATION. COMPLAINT RECORDS FOR THE AFFECTED DEVICE WERE REVIEWED TO DETERMINE IF THE ISSUE IDENTIFIED IN THIS REPORT HAD PREVIOUSLY OCCURRED AND RESULTED IN AN ADVERSE EVENT. THE COMPLAINT RECORDS REVIEWED WERE RECORDED FROM (B)(6) 2006 (THE DATE THE AFFECTED DEVICE WAS RELEASED FOR DISTRIBUTION) TO (B)(6) 2011. THE REVIEW DETERMINED THAT NO REPORTS OR ALLEGATIONS OF ADVERSE EVENTS ASSOCIATED WITH THIS ISSUE HAD BEEN PREVIOUSLY REPORTED. BASED ON THE INVESTIGATION AND THESE FINDINGS, THE MANUFACTURER CONCLUDES THAT NO FURTHER ACTION IS APPROPRIATE.

Description of Event or Problem · 1

A (B)(6) REPORTED A CONTINUOUS POSITIVE AIRWAY PRESSURE DEVICE (CPAP) BECAME HOT AND BURNED A HOLE IN ITS ENCLOSURE. THERE WAS NO REPORT OF INJURY OR HARM.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 REMSTAR PLUS M-SERIES VENTILATOR, NON-CONTINUOUS (RESPIRATOR) BZD RESPIRONICS INC. 200M

Patients

Seq Age Sex Outcome Treatment
1 M-SERIES HEATED HUMIDIFIER: (MODEL &| SERIAL NUMBERS UNKNOWN)