ICY® INTRAVASCULAR HEAT EXCHANGE CATHETER KIT CUSTOM LUER APPLAUSE (HEPARIN)
Report
- Report Number
- 3010617000-2025-00038
- Event Type
- Malfunction
- Date Received
- January 21, 2025
- Date of Event
- December 27, 2024
- Report Date
- January 21, 2025
- Manufacturer
- ZOLL CIRCULATION, INC.
- Product Code
- NCX
- UDI-DI
- 00849111075237
- PMA / PMN Number
- K101987
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- HI, US
- Reporter Occupation
- NURSE
- Health Professional
- Yes
Narratives
THE CUSTOMER'S COMPLAINT THAT THE SALINE LINE WAS PINK-TINGED WAS CONFIRMED DURING FUNCTIONAL TESTING OF THE RETURNED ICY CATHETER (LOT #202542). DURING THE FUNCTIONAL PRESSURE LEAK TEST, A BONDING LEAK WAS OBSERVED AT THE PROXIMAL END OF THE MEDIAL BALLOON. THE PROBABLE ROOT CAUSE OF THE BONDING LEAK COULD BE A LATENT DEFECT IN THE BOND. ALSO, A LEAK FROM THE IN-LUMEN TUBING WAS OBSERVED DURING TESTING. A SMALL SHARP CUT ON THE LUMEN WAS NOTED. THE ROOT CAUSE OF THE SHARP CUT WAS NOT CONCLUSIVELY DETERMINED. HOWEVER, SHARP TOOLS LIKE A SCALPEL MAY HAVE ACCIDENTALLY CUT THE CATHETER LUMEN TUBING. A FUNCTIONAL LEAK TEST OF THE RETURNED CATHETER WAS PERFORMED. ALL INFUSION PORTS AND LUMENS WERE FLUSHED WITHOUT RESISTANCE. DURING THE FUNCTIONAL PRESSURE LEAK TEST, THE CATHETER WAS CONNECTED TO A PRESSURIZED INFLATION DEVICE, AND THE BALLOONS WERE FULLY INFLATED WHEN PRESSURIZED UP TO 100 PSI. UPON PRESSURIZING THE CATHETER, A BONDING LEAK WAS OBSERVED AT THE PROXIMAL END OF THE MEDIAL BALLOON, AND A LEAK FROM THE IN-LUMEN TUBING WAS OBSERVED DURING TESTING, CONFIRMING THE REPORTED COMPLAINT. WHEN OBSERVING THE IN-LUMEN TUBING LEAK UNDER THE MICROSCOPE, A TINY SHARP CUT ON THE LUMEN WAS NOTED 3MM AWAY FROM THE DISTAL END OF THE IN LUER. THE SHARP CUT CAUSED THE LEAK FROM THE LUMEN TUBING. IT IS UNLIKELY THAT THE DEFECTIVE CATHETER WAS SHIPPED. ALL CATHETERS ARE 100% INSPECTED FOR LEAKS DURING MANUFACTURING BY SUBJECTING THEM TO PRESSURE TESTING. ONLY UNITS THAT PASSED ARE MOVED TO THE NEXT PROCESS. HISTORICAL COMPLAINTS WERE REVIEWED FOR INFORMATION RELATED TO THE REPORTED COMPLAINT, AND NO PREVIOUS HISTORY OF COMPLAINTS WAS REPORTED FOR THE ICY CATHETER WITH LOT #202542.
DURING THE MAINTENANCE PHASE OF THE IVTM THERAPY, THE NURSE NOTICED THAT THE SALINE LINE WAS PINK-TINGED. THE IVTM THERAPY WAS STOPPED, NOTIFIED THE PHYSICIAN, AND THE FIRST ICY CATHETER (LOT #202542) WAS REPLACED WITH THE SECOND ICY CATHETER (LOT #202542). DURING THE SECOND ICY CATHETER USE, THE SALINE BAG WAS NOTED TO BE DEPLETING, AND NO BLOOD TINGE WAS NOTED. THE CATHETER WAS REMOVED, AND COOLING PADS WERE USED TO CONTINUE THE THERAPY. THE NURSE SUSPECTS APPROXIMATELY 250CC OF SALINE INFUSION INTO THE PATIENT'S BLOODSTREAM. THE DWELL TIME OF THE FIRST ICY CATHETER WAS 8 HOURS, AND THE SECOND ICY CATHETER WAS 6 HOURS. NO HARM TO THE PATIENT WAS REPORTED.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 683868 | ICY® INTRAVASCULAR HEAT EXCHANGE CATHETER KIT CUSTOM LUER APPLAUSE (HEPARIN) | INTRAVASCULAR CORE TEMPERATURE REGULATION SYSTEM CATHETER | NCX | ZOLL CIRCULATION, INC. | IC-3893 | 202542 | 00849111075237 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | NA | Unknown |