FDA Adverse Event Malfunction Summary report: N

BD LUER-LOK

MDR report key: 20790321 · Received November 27, 2024

Report

Report Number
1213809-2024-00892
Event Type
Malfunction
Date Received
November 27, 2024
Date of Event
October 16, 2024
Report Date
January 31, 2025
Manufacturer
BECTON DICKINSON MEDICAL SYSTEMS
Product Code
FMF
UDI-DI
30382903095811
PMA / PMN Number
K110771
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
CA
Reporter Occupation
PHARMACIST
Health Professional
Yes

Narratives

Additional Manufacturer Narrative · 0

NINETY SAMPLES AND ONE VIDEO WERE PROVIDED TO OUR QUALITY TEAM FOR INVESTIGATION. THIRTY-SIX SAMPLES WERE FOUND TO HAVE NO DEFECTS OBSERVED, AND FIFTY-FOUR SAMPLES WERE FOUND TO HAVE STRINGING OF SILICONE IN THE SYRINGE, CONSISTENT WITH EXCESSIVE SILICONE. THE VIDEO SHOWS A SYRINGE SAMPLE PULLED BACK MULTIPLE TIMES APPEARS TO BE EXCESSIVE SILICONE WITHIN THE SYRINGE. THE CONDITION OBSERVED IS NON-CONFORMING PER PRODUCT SPECIFICATION. SILICONE IS AN INERT, NON-TOXIC MEDICAL SUBSTANCE USED AS A LUBRICANT FOR DISPOSABLE HYPODERMIC PRODUCTS. IT IS AN INTEGRAL PART OF THE SYRINGE, ENABLING IT TO PERFORM AS REQUIRED IN VARIOUS CLINICAL APPLICATIONS AND DOES NOT PRESENT A SAFETY OR EFFICACY ISSUE NOR DOES IT IMPACT PRODUCT FUNCTION. SILICONE HAS BEEN IN USE IN THIS APPLICATION FOR OVER 20 YEARS, WITH ESTIMATED DISTRIBUTION WELL IN EXCESS OF 25 BILLION UNITS. NO REPORTS ARE KNOWN OF ADVERSE CLINICAL EFFECTS ASSOCIATED WITH THESE PRODUCTS AND UNINTENTIONAL DELIVERY OF SILICONE FLUID LUBRICANT. POTENTIAL ROOT CAUSE FOR THE SILICONE EXCESSIVE DEFECT IS ASSOCIATED WITH THE ASSEMBLY PROCESS. THESE CONDITIONS ARE OCCURRING BELOW THEIR EXPECTED FREQUENCY. THEREFORE, NO CORRECTIVE ACTION IS REQUIRED AT THIS TIME. FURTHERMORE, A DEVICE HISTORY RECORD REVIEW WAS COMPLETED FOR PROVIDED LOT NUMBER 4221231. A REVIEW SHOWED NO REJECTED INSPECTIONS OR QUALITY ISSUES DURING THE PRODUCTION THAT COULD HAVE CONTRIBUTED TO THE REPORTED DEFECT. COMPLAINTS RECEIVED FOR THIS DEVICE AND REPORTED CONDITION WILL CONTINUE TO BE TRACKED AND TRENDED. INFORMATION WILL BE CAPTURED ON TREND REPORTS AND MONITORED MONTHLY. OUR BUSINESS TEAM REGULARLY REVIEWS THE COLLECTED DATA FOR IDENTIFICATION OF EMERGING TRENDS.

Additional Manufacturer Narrative · 0

IF A DEVICE EVALUATION AND/OR DEVICE HISTORY REVIEW IS COMPLETED, A SUPPLEMENTAL REPORT WILL BE FILED.

Description of Event or Problem · 0

NO ADDITIONAL INFORMATION.

Description of Event or Problem · 0

MATERIAL#: 309581 BATCH NUMBER#: 4221231 IT WAS REPORTED THAT THE BD LUER-LOK HAD FOREIGN MATER. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: VERBATIM#: RCC RECEIVED A COMPLAINT VIA EMAIL. EMAIL(S) ATTACHED. HELLO I AM REACHING OUT REGARDING A BAD BATCH OF SYRINGES I OPENED. THERE WAS GLUE INSIDE THE SYRINGE. SEE ATTACHED VIDEO. LOT 4221231 REF309581 EXPIRY 2029-07-31. IT'S THE BD 3 ML SYRINGE ADDITIONAL INFORMATION PROVIDED: 1. WHAT IS THE DATE OF EVENT? I NOTICED IT ON OCT 16. TO MY KNOWLEDGE NO ONE WAS AFFECTED AS I NOTICED THE PROBLEM ON TIME. I OPENED MULTIPLE SYRINGES AND THEY HAD SIMILAR PROBLEMS SO I GOT RID OF THEM. I HAVE A CLOSED BOX WITH THE REST OF THE SYRINGES/NEEDLES THAT I DIDN'T OPEN TO CHECK, BUT I AM ASSUMING THEY WILL HAVE SIMILAR ISSUE AS I WAS GOING THROUGH THEM. IF YOU WANT I CAN OPEN THEM ALL AND SEE, BUT I THINK IT'S MORE PROACTIVE IF SOMEONE ON YOUR TEAM DOES IT. 2. DESCRIBE ANY PATIENT HARM, INJURY, COMPLICATION OR NEGATIVE OUTCOME THAT OCCURRED BECAUSE OF THE EVENT. NONE THAT I KNOW AS OF YET, BUT THIS ISSUE COULD'VE BEEN REALLY BAD. IT SEEMS LIKE GLUE IN THE SYRINGE AND WE WERE INJECTING PATIENTS WITH IT. LUCKILY I INJECT WITH POSITIVE PRESSURE - IE INJECT AIR IN THE INJECTION BOTTLE FIRST BEFORE WITHDRAWING- SO I WAS ABLE TO CATCH THE DEFICIENCY BEFORE INJECTING THE PATIENT WITH IT. 3. ANY SAMPLE AVAILABLE FOR INVESTIGATION? IF YES, ARE YOU ABLE TO PROVIDE THE ADDRESS OF THE FACILITY FOR US TO SHIP THE RETURN LABEL? I CAN SEND YOU THE FULL BOX THAT I TAPED OFF WHICH CONTAINS THE REST OF THE SYRINGES. (B)(6). 4. PLEASE SHARE THE QUANTITY OF AFFECTED ITEMS.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
850325 BD LUER-LOK PISTON SYRINGE FMF BECTON DICKINSON MEDICAL SYSTEMS 4221231 30382903095811

Patients

Seq Age Sex Outcome Treatment
1 NA Unknown