FDA Adverse Event Malfunction Summary report: N

BONE-LOK PLS IMPLANT

MDR report key: 2045654 · Received February 28, 2011

Report

Report Number
2032499-2011-00005
Event Type
Malfunction
Date Received
February 28, 2011
Date of Event
June 22, 2009
Report Date
July 2, 2009
Manufacturer
INTERVENTIONAL SPINE, INC.
Product Code
MRW
PMA / PMN Number
K043351
Removal / Correction Number
2032499-0112511-001
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
UK
Reporter Occupation
NOT APPLICABLE

Narratives

Additional Manufacturer Narrative · 1

THE PULL PIN IS A COMPONENT THAT IS THREADED INTO THE FACET SCREW. AFTER THREADING THE SCREW INTO THE BONE, THE PULL PIN IS GRABBED WITH AN INSTRUMENT KNOWN AS A COMPRESSION TOOL; THE PULL PIN IS HELD WHILE THE INSTRUMENT COMPRESSED THE SCREW HEAD AGAINST THE BONE, ACHIEVING A LOCKED POSITION. THE PULL PIN IS THEN UNTHREADED AND REMOVED FROM THE SCREW. AFTER COMPRESSING THE SCREW, THE PULL PIN PREMATURELY DISENGAGED. THE SURGEON THEN USED ANOTHER TOOL TO FURTHER SCREW THE IMPLANT, FULLY SEATING IT. THE PROCEDURE WAS THEN COMPLETED WITH NO ADVERSE IMPACT ON THE PT. THE INVESTIGATION REVEALED THAT THE PULL PIN SUPPLIER MFG THE THREAD ON THE PULL PIN .003" SMALLER THAN THE LOWER SPECIFICATION LIMIT. THE SCREW, SUPPLIED BY ANOTHER VENDOR, MFG THE MATING SCREW THREADS AT NOMINAL. WITH THE PULL PIN SMALLER THAN REQUIRED, THE LOCKING MECHANISM WAS COMPROMISED. THE PULL PIN SUPPLIER HAS NOW BEEN CHANGED AND THE CURRENT SUPPLIER NOW MFRS BOTH THE PULL PIN AND THE MATING SCREW.

Description of Event or Problem · 1

AFTER IMPLANTING A FACET SCREW, A SUBCOMPONENT, KNOWN AS THE PULL PIN, WAS PREMATURELY DISENGAGED. THE SCREW WAS NOT FULLY COMPRESSED, SO THE SURGEON USED ANOTHER INSTRUMENT, KNOWN AS THE DRIVER, TO FULLY SEAT THE IMPLANT AGAINST THE BONE. THE PROCEDURE WAS COMPLETED WITH NO ADVERSE AFFECT TO THE PT. THE SURGEON IMPLANTED 6 SCREWS IN TOTAL; 2 OF THE 6 SCREWS HAD PULL PINS THAT PREMATURELY DISENGAGED DURING COMPRESSION OF THE IMPLANT. IT SHOULD BE NOTED THAT ON (B)(6) 2009, THE COMPLAINT WAS EVALUATED FOR POSSIBLE REPORTING, AND THE DECISION NOT TO REPORT WAS MADE. UPON RE-REVIEW, IT WAS DECIDED THAT THIS EVENT SHOULD BE REPORTED. IT SHOULD ALSO BE NOTED THAT THIS COMPLAINT IS SIMILAR IN NATURE TO 2032499-2011-0001 AND 2032499-2011-00002.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 BONE-LOK PLS IMPLANT MRW INTERVENTIONAL SPINE, INC. 9024-00 050709-A

Patients

Seq Age Sex Outcome Treatment
1 Required Intervention