FDA Adverse Event Malfunction Summary report: N

AXLE INTERSPINOUS FUSION SYSTEM

MDR report key: 20323072 · Received September 27, 2024

Report

Report Number
3005031160-2024-00033
Event Type
Malfunction
Date Received
September 27, 2024
Date of Event
August 29, 2024
Report Date
September 27, 2024
Manufacturer
XTANT MEDICAL HOLDINGS, INC.
Product Code
HTC
UDI-DI
M697X06015201
PMA / PMN Number
EXEMPT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
US
Reporter Occupation
003

Narratives

Additional Manufacturer Narrative · 0

A VISUAL ASSESSMENT OF THE RETURNED SYSTEM INSERTER/COMPRESSOR SHOWED AN INSTRUMENT WITH REPEATED USE, AS IDENTIFIED BY WORN LASER MARKINGS AND SURFACE SCRATCHES. THE DISTAL LIP OF THE INSTRUMENT WAS FRACTURED AS REPORTED. THE DISTAL LIP THAT WAS FRACTURED DURING THE PROCEDURE WAS NOT RETURNED TO THE MANUFACTURER FOR ASSESSMENT. A FUNCTIONALITY ASSESSMENT WAS NOT PERFORMED DUE TO THE DAMAGED CONDITION OF THE RETURNED INSTRUMENT, WHICH WAS REMOVED FROM DISTRIBUTABLE INVENTORY. A DHR REVIEW WAS PERFORMED FOR THE INSTRUMENT LOT WHICH MET ALL REQUIRED SPECIFICATIONS PRIOR TO BEING RELEASED TO DISTRIBUTABLE INVENTORY. THIS LOT HAS BEEN AVAILABLE FOR DISTRIBUTION SINCE 02/09/2021 , RESULTING IN AN APPROXIMATE LIFE OF 3.5 YEARS. IT IS UNKNOWN HOW MANY USES THE DEVICE HAS UNDERGONE DURING THAT TIME. IT MAY BE POSSIBLE FOR THE OBSERVED INSTRUMENT MALFUNCTION TO OCCUR IF EXCESSIVE FORCE WAS PLACED ON THE INSTRUMENT SET SCREW THAT ENGAGES AND RETAINS THE CROSS BAR PLATE IMPLANT TO THE INSERTER/COMPRESSOR. THE SET SCREW THAT ENGAGES AND RETAINS THE CROSS BAR PLATE IMPLANT IS INTENDED TO BE TIGHTENED TO SECURELY RETAIN THE IMPLANT. IF FORCE IS APPLIED BEYOND WHAT IS REQUIRED TO SECURELY RETAIN THE IMPLANT, IT MAY RESULT IN THE DISTAL LIP OF THE INSTRUMENT TO MALFUNCTION AS OBSERVED. THE ROOT CAUSE OF THIS COMPLAINT APPEARS TO BE THAT THE SIDE SCREW OF THE ARTICULATING ARM WAS OVERTIGHTENED WHEN SECURING THE CROSS BAR PLATE TO THE ARM, LEADING TO THE DISTAL LIP OF THE INSERTER TO BREAK OFF. THE SURGICAL TECHNIQUE FOR THIS SYSTEM SPECIFICALLY WARNS NOT TO OVERTIGHTEN THE SET SCREW FOR THIS REASON. THERE HAVE BEEN 5 OTHER COMPLAINTS OF SIMILAR NATURE FOR THIS INSTRUMENT IN THE PAST 12 MONTHS. THE MANUFACTURER WILL CONTINUE TO MONITOR THE FIELD FOR COMPLAINTS OF FRACTURED DISTAL LIPS.

Description of Event or Problem · 0

IT WAS REPORTED THAT THE PATIENT UNDERWENT AN INTERSPINOUS FUSION SURGERY. DURING THE PROCEDURE, IT WAS REPORTED THAT THE FEET AT THE TIP OF THE INSERTER/COMPRESSOR BROKE OFF AND INTO THE PATIENT. IT WAS NOTICED ON X-RAY AND THE PIECES WERE RETRIEVED FROM THE PATIENT WITHOUT INCIDENT. THE COMPLAINANT STATED THAT, "THE IMPLANT WAS SECURED AND IN PLACE, SO THE PROCEDURE WAS COMPLETED." THERE WERE NO PATIENT COMPLICATIONS OR DELAY IN TREATMENT. NO ADDITIONAL INFORMATION IS AVAILABLE.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1685147 AXLE INTERSPINOUS FUSION SYSTEM PLIERS ALL-IN-ONE, INSERTER/COMPRESSOR ASSEMBLY HTC XTANT MEDICAL HOLDINGS, INC. X060-1520 21179 M697X06015201

Patients

Seq Age Sex Outcome Treatment
1 NA Female Other X060-1520 PLIERS ALL-IN-ONE, INSERTER/COMPRESSOR A.