FDA Adverse Event Malfunction Summary report: N

ADVANCE 35 LP LOW PROFILE BALLOON CATHETER

MDR report key: 2031737 · Received February 25, 2011

Report

Report Number
1820334-2011-00097
Event Type
Malfunction
Date Received
February 25, 2011
Date of Event
January 26, 2011
Report Date
January 27, 2011
Manufacturer
COOK, INC.
Product Code
DQY
PMA / PMN Number
K091527
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
CA, US
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

NO ADVERSE CONSEQUENCES TO THE PATIENT WAS REPORTED. RUPTURE IS ADDRESSED IN THE IFU. THE DEVICE WAS RETURNED IN A USED AND DAMAGED CONDITION. PER DESIGN FAILURE MODES EFFECTS ASSOCIATION (DFMEA), BALLOON BURST, COMPLIANCE, AND FATIGUE VERIFICATION TESTING PERFORMED. THE RBP OF 11 ATM IS DOCUMENTED IN THE IFU AND LABEL. THE DEVICE IS INSPECTED TO ENSURE BALLOON IS UNDAMAGED. BURST TESTS ARE PERFORMED, A MINIMUM OF 10 BALLOONS PER LOT. EACH DEVICE IS LEAK TESTED AND THE BALLOON BONDS ARE EXAMINED. EACH DEVICE IS SHIPPED WITH AN IFU THAT DELINEATES THE PROPER INFLATION AND DEFLATION PROCEDURES. THESE DETECTION ACTIVITIES WILL LIKELY RESULT IN A VERY HIGH PROBABILITY OF DETECTION TO PREVENT RUPTURE. THE DEVICE WAS RETURNED INSIDE THE SHEATH. THE TIP OF THE BALLOON CATHETER WAS ELONGATED AND SEPARATED DISTAL TO THE PROXIMAL BALLOON BOND. IT WAS ALSO NOTED THAT THE TIP WAS ELONGATED. THE SEPARATED TIP FRAGMENT WAS RETURNED WITH THE BALLOON MATERIAL ATTACHED AND FOLDED BACKWARDS TOWARD THE DISTAL BALLOON BOND. THE TIP OF THE SHEATH WAS DAMAGED. THE CONDITION OF THE RETURNED DEVICE SUGGESTS THE BALLOON RUPTURED LONGITUDINALLY AND TORE CIRCUMFERENTIALLY AT A POINT OF CONSTRICTION. THE CUSTOMER REPORTED REMOVING THE SHEATH AND DEVICE AS A UNIT. BASED ON THE CONDITION OF THE RETURNED PRODUCT AND THE INFORMATION PROVIDED, IT IS UNKNOWN WHEN THE TIP SEPARATED. THE RBP OF THE BALLOON IS 11 ATM. THE PRESSURE AT RUPTURE IS UNKNOWN AS A 3CC SYRINGE WAS USED TO INFLATE THE BALLOON. IFU WARNS TO NOT EXCEED THE RATED BURST PRESSURE. USE OF A PRESSURE GAUGE IS RECOMMENDED. LESION MORPHOLOGY AND/OR OVER-INFLATION MAY CONTRIBUTE TO BALLOON RUPTURE. REVIEW OF THE MANUFACTURING RECORDS WAS UNREMARKABLE. WE WILL NOTIFY THE APPROPRIATE INTERNAL PERSONNEL OF THE EVENT AND CONTINUE TO MONITOR FOR SIMILAR COMPLAINTS. THE RISK ASSOCIATED WITH THIS FAILURE MODE WAS EVALUATED PER QUALITY ENGINEERING RISK ANALYSIS (QE RA).

Description of Event or Problem · 1

DURING INFLATION, THE BALLOON RUPTURED-CIRCUMFERENTIALLY. NO INFLATION DEVICE WAS USED FOR INFLATION; THE CUSTOMER USED A 3CC SYRINGE. 50/50 SALINE/CONTRAST MEDIA WAS USED TO INFLATE THE BALLOON. AFTER THE DIFFICULTY OCCURRED, THE BALLOON AND SHEATH WERE REMOVED FROM THE PATIENT; HOWEVER, COULD NOT GET BALLOON THROUGH SHEATH. THE PROCEDURE WAS COMPLETED USING ANOTHER BALLOON FROM A COMPETITOR. NO HARM TO THE PATIENT WAS REPORTED. NO ADDITIONAL MEDICAL PROCEDURES WERE REQUIRED DUE TO THIS OCCURRENCE. THE PATIENT DID NOT EXPERIENCE ANY ADVERSE EFFECTS DUE TO THIS OBSERVATION.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 ADVANCE 35 LP LOW PROFILE BALLOON CATHETER DQY CATHETER, PERCUTANEOUS DQY COOK, INC. NA 2588749

Patients

Seq Age Sex Outcome Treatment
1