FDA Adverse Event Malfunction Summary report: N

ADULT DUAL-HEATED BREATHING CIRCUIT

MDR report key: 1981992 · Received February 8, 2011

Report

Report Number
9611451-2011-00052
Event Type
Malfunction
Date Received
February 8, 2011
Date of Event
January 7, 2011
Report Date
January 11, 2011
Manufacturer
FISHER & PAYKEL HEALTHCARE LIMITED
Product Code
BTT
PMA / PMN Number
REFER TO H10
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
UK
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

THE RT200 ADULT DUAL-HEATED BREATHING CIRCUIT IS NOT SOLD IN THE USA BUT IT IS SIMILAR TO A PRODUCT WHICH IS SOLD IN THE USA. THE 510(K) FOR THAT PRODUCT IS K983112. METHOD: THE COMPLAINT RT200 ADULT BREATHING CIRCUITS, WITH LOT NUMBER 100916, HAD BEEN USED BY SWINE FLU PATIENTS AND WERE NOT RETURNED TO FPH (B)(4) FOR INVESTIGATION. THE HOSPITAL RETURNED 10 OTHER RT200 ADULT BREATHING CIRCUITS FROM THE SAME LOT FOR FURTHER INVESTIGATION. THE ELECTRICAL RESISTANCE OF THE HEATER WIRES IN THE INSPIRATORY AND THE EXPIRATORY TUBES OF THE RETURNED BREATHING CIRCUITS WERE TESTED USING A MULTIMETER. A CONTINUITY TEST WAS USED TO CHECK FOR ANY BREAKS IN THE HEATER WIRES. RESULTS: NO FAULT WAS FOUND WITH THE RETURNED BREATHING CIRCUITS. THE ELECTRICAL RESISTANCE OF THE HEATER WIRES IN THE INSPIRATORY AND THE EXPIRATORY TUBES WERE WITHIN SPECIFICATIONS. BASED ON THE RESULTS OF OUR PREVIOUS INVESTIGATION OF SIMILAR COMPLAINTS, THE REPORTED ALARM ON THE HUMIDIFIER WAS MOST LIKELY DUE TO AN OPEN CIRCUIT HEATER WIRE, CAUSED BY A BREAK IN CONNECTION BETWEEN THE HEATER WIRE AND ONE OF THE PINS THAT CRIMPS TO THE HEATER WIRE. A LOT CHECK REVEALED 4 OTHER COMPLAINTS OF THIS NATURE FOR LOT NUMBER 100916. CONCLUSION: ELECTRICAL OPEN CIRCUITS IN HEATER WIRES CAN BE ASSOCIATED WITH IMPROPER CRIMPING OF THE HEATER WIRE DURING PRODUCTION. ALL BREATHING CIRCUITS ARE ELECTRICALLY TESTED DURING PRODUCTION AND THOSE THAT FAIL ARE REJECTED. THIS SUGGESTS THE HEATER WIRE BECAME OPEN CIRCUIT POST PRODUCTION, POSSIBLY AS A RESULT OF A WEAK CRIMP CONNECTION. (B)(4).

Description of Event or Problem · 1

A HOSPITAL IN THE (B)(6) REPORTED THE FOLLOWING TO (B)(4) INVOLVING AN RT200 ADULT DUAL-HEATED BREATHING CIRCUIT: "CONTINUOUSLY ALARMING HUMIDIFIER. HUMIDIFIER CHANGED X3. WIRES CHANGED. BOTH SENT TO (B)(4) TO BE CHECKED FOR FUNCTIONALITY. BOTH FINE. THIRD REPORT OF FAULTY HUMIDIFIER OR WIRES IN ONE WEEK. ALL CHANGED, SAME ALARM OCCURRING. LOOKED BACK AND SAME BATCH 100916 OF CIRCUITS USED IN EACH INSTANCE. UNSURE OF FAULT. DRYING OF THE MUCOSA, DRYING OF SECRETIONS, POSSIBILITY OF OCCLUDING AIRWAY DUE TO INEFFICIENT HUMIDIFICATION. WHOLE BATCH REMOVED AND REPLACED WITH ALTERNATIVE BATCH."

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 ADULT DUAL-HEATED BREATHING CIRCUIT BTT BTT FISHER & PAYKEL HEALTHCARE LIMITED RT200 100916

Patients

Seq Age Sex Outcome Treatment
1