FDA Adverse Event Malfunction Summary report: N

AUTOFEED HUMIDIFICATION CHAMBER

MDR report key: 1977257 · Received February 2, 2011

Report

Report Number
9611451-2011-00053
Event Type
Malfunction
Date Received
February 2, 2011
Report Date
January 6, 2011
Manufacturer
FISHER & PAYKEL HEALTHCARE LIMITED
Product Code
BTT
PMA / PMN Number
K934140
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
IL, US
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

(B)(4). METHOD: THE SAMPLE CHAMBER (LOT NUMBER 100402) WAS PRESSURE TESTED AND SUBMERGED IN A WATER BATH TO CHECK FOR LEAKS. THE CHAMBER WAS ALSO VISUALLY INSPECTED FOR DAMAGE. RESULTS: PRESSURE TESTING REVEALED THAT THE CHAMBER WAS LEAKING, CONFIRMING THE REPORTED FAULT. SUBMERSION OF THE CHAMBER IN A WATERBATH SHOWED THAT THE LEAK WAS EVENLY SPREAD AROUND THE SEAL BETWEEN THE CHAMBER DOME AND THE CHAMBER BASE. THE CHAMBER DOME WAS FOUND TO HAVE WHITE STRESSMARKS AROUND THE BASE. A LOT CHECK REVEALED NO OTHER COMPLAINTS OF THIS NATURE FOR LOT NUMBER 100402. CONCLUSION: THE COMPLAINT CHAMBER WAS FOUND TO BE LEAKING AT THE SEAL BETWEEN THE CHAMBER DOME AND CHAMBER BASE. STRESS MARKS WERE FOUND AT THE BASE OF THE CHAMBER DOME. ALL MR290 CHAMBERS ARE PRESSURE TESTED FOLLOWING THE MANUFACTURING PROCESS. THIS PRESSURE TEST CHECKS FOR ANY LEAKS PRESENT IN THE CHAMBER DOME DUE TO CRACKS AND OTHER CAUSES. ANY CHAMBER WHICH FAILS THIS TEST IS REJECTED. AFTER THE PRESSURE TEST, A VISUAL INSPECTION OF EACH CHAMBER IS ALSO PERFORMED. THIS SUGGESTS THAT THE DOME WAS DAMAGED AND DEVELOPED A LEAK POST-PRODUCTION, HOWEVER WE WERE UNABLE TO DETERMINE THE ROOT CAUSE OF THIS FAULT. THE MR290 USER INSTRUCTIONS ADVISE THE USER TO "PERFORM A PRESSURE AND LEAK TEST ON THE BREATHING SYSTEM BEFORE CONNECTING TO A PATIENT" AND TO "SET THE APPROPRIATE VENTILATOR ALARMS" TO ALERT THEM OF ANY LEAKS IN THE SYSTEM.

Additional Manufacturer Narrative · 1

(B)(4). ONE SAMPLE CHAMBER HAS BEEN RETURNED TO FISHER & PAYKEL HEALTHCARE'S REGIONAL OFFICE AND SERVICE CENTER IN (B)(4). THE CHAMBER IS CURRENTLY EN ROUTE TO FISHER & PAYKEL HEALTHCARE (B)(4) FOR EVALUATION. WE WILL PROVIDE A FOLLOW-UP REPORT UPON RECEIPT OF THE DEVICE AND COMPLETION OF OUR INVESTIGATION.

Description of Event or Problem · 1

A HEALTHCARE FACILITY IN (B)(6) REPORTED THAT SIX MR290 AUTOFILL HUMIDIFICATION CHAMBERS LEAKED DURING USE. NO PATIENT CONSEQUENCE WAS REPORTED.

Description of Event or Problem · 1

A HEALTHCARE FACILITY IN (B)(6) REPORTED THAT SIX MR290 AUTOFILL HUMIDIFICATION CHAMBERS LEAKED DURING USE. NO PATIENT CONSEQUENCE WAS REPORTED.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 AUTOFEED HUMIDIFICATION CHAMBER BTT BTT FISHER & PAYKEL HEALTHCARE LIMITED MR290 100402 (1), NOT PROVIDED (5)

Patients

Seq Age Sex Outcome Treatment
1