FDA Adverse Event Malfunction Summary report: N

MINI TREK CORONARY DILATATION CATHETER

MDR report key: 1913455 · Received November 12, 2010

Report

Report Number
2024168-2010-02442
Event Type
Malfunction
Date Received
November 12, 2010
Date of Event
October 19, 2010
Report Date
October 19, 2010
Manufacturer
ABBOTT VASCULAR-VASCULAR SOLUTIONS
Product Code
LOX
PMA / PMN Number
P810046
Removal / Correction Number
NA
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
UK
Reporter Occupation
HEALTH PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

(B)(4). EVALUATION SUMMARY: EVALUATION OF THE RETURNED MINI TREK DILATATION CATHETER NOTED BLOOD VISIBLE IN THE BALLOON, INFLATION LUMEN AND ON THE HYPOTUBE AND CONTRAST ON THE BALLOON. THE BALLOON WAS LOOSELY FOLDED. THIS IS CONSISTENT WITH PREPARATION AND A LEAK OR RUPTURE WHILE IN THE PATIENT ANATOMY. THERE WERE MULTIPLE KINKS IN THE SHAFT 3 CM DISTAL TO THE GUIDE WIRE EXIT NOTCH, FOR A LENGTH OF 6.5 CM. SINCE THIS DAMAGE WAS NOT REPORTED IN THE INCIDENT INFORMATION, THE KINKS MAY HAVE OCCURRED DURING THE PROCEDURE OR DURING PACKAGING, HANDLING AND RETURN TO ABBOTT VASCULAR FOR ANALYSIS. A NEW INDEFLATOR, FILLED WITH WATER, WAS USED IN AN ATTEMPT TO PRESSURIZE THE BALLOON TO THE RATED BURST PRESSURE (RBP) OF 14 ATMOSPHERE (ATM), WHEN IT WAS OBSERVED THAT FLUID WAS COMING OUT A LONGITUDINAL RUPTURE IN THE BALLOON 1 MM PROXIMAL FROM THE PROXIMAL BALLOON MARKER AND EXTENDING DISTALLY, FOR AN OVERALL LENGTH OF 3 MM. THERE WERE NO SCRATCHES FOUND AND IT COULD NOT BE DETERMINED IF THE RUPTURE WAS ALONG A CREASE OR FOLD IN THE BALLOON. SCANNING ELECTRON MICROSCOPY (SEM) ANALYSIS DETERMINED THE BALLOON RUPTURE MAY POSSIBLY BE RELATED TO EXPOSURE CONDITIONS OR A MATERIAL/PROCESSING DISCREPANCY. RADIAL PEELING/DELAMINATION AT THE PROXIMAL MARKER RESULTED IN WALL THINNING AND THE RUPTURE. THE RUPTURE PROPAGATED LONGITUDINALLY IN BOTH DIRECTIONS FROM THE RADIAL FLAP. BALLOON RUPTURE CAN BE AFFECTED BY NUMEROUS FACTORS INCLUDING, BUT IS NOT LIMITED TO, BALLOON DAMAGE DURING MANUFACTURING, MATERIALS, INTERACTIONS WITH OTHER DEVICES, PATIENT ANATOMY, A PREVIOUSLY IMPLANTED STENT, LESION CALCIFICATION AND TORTUOSITY, OR INSUFFICIENT PREPARATION PRIOR TO USE. SINCE THERE WAS NO REPORT OF ANY LEAKS NOTED DURING PREPARATION FOR USE, THIS SUGGESTS THAT THE BALLOON WAS NOT LIKELY DAMAGED PRIOR TO USE. AN INTERACTION WITH OTHER DEVICES AND/OR THE LESION MAY HAVE DAMAGED (SCRATCHED) AND WEAKENED THE BALLOON MATERIAL, SUCH THAT THE BALLOON RUPTURED UPON INFLATION AT 8 ATM, WHICH IS BELOW THE RBP OF 14 ATM. A REVIEW OF THE PRODUCT MANUFACTURING RECORDS DID NOT REVEAL ANY NON-CONFORMING MATERIAL RECORDS ASSOCIATED WITH THIS LOT AND ALL LOT RELEASE TESTING MET MANUFACTURING CRITERIA. A CONCLUSIVE CAUSE FOR THE REPORTED BALLOON RUPTURE COULD NOT BE DETERMINED. ALL DILATATION CATHETERS ARE 100% VISUALLY INSPECTED AND LEAK TESTED PRIOR TO PACKAGING. ADDITIONALLY, A SAMPLING OF UNITS IS DESTRUCTIVELY TESTED TO VERIFY RATED BURST PRESSURE.

Additional Manufacturer Narrative · 1

(B)(4). THE DEVICE IS EXPECTED TO BE RETURNED FOR EVALUATION. IT HAS NOT YET BEEN RECEIVED.

Description of Event or Problem · 1

IT WAS REPORTED THAT THE BALLOON DILATATION CATHETER RUPTURED DURING INFLATION AT 8 ATMOSPHERES (ATM). DURING PRE-DILATATION OF A NEWLY UNBLOCKED CHRONIC TOTALLY OCCLUDED, HEAVILY CALCIFIED, PROXIMAL LEFT ANTERIOR DESCENDING (LAD) LESION, A NON-ABBOTT BALLOON WAS USED FOLLOWED BY THE MINI TREK. IT HAD BEEN PREPARED USING A SYRINGE PRIOR TO USE. AFTER BALLOON RUPTURE, A NON-ABBOTT BALLOON WAS USED AND THE PROCEDURE WAS CONTINUED WITHOUT ISSUE. THERE WAS NO REPORTED PT EFFECT. NO ADDITIONAL INFORMATION WAS PROVIDED.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 MINI TREK CORONARY DILATATION CATHETER CORONARY DILATATION CATHETER LOX ABBOTT VASCULAR-VASCULAR SOLUTIONS NA 0061962

Patients

Seq Age Sex Outcome Treatment
1 48 YR DILATION CATHETER: NIC NANO 1.1X12| MAVERICK| GUIDE WIRE: GREAHIX PT| INFLATION: BSC