FDA Adverse Event Other Summary report: N

INFUSION ADMINISTRATION SET

MDR report key: 1891020 · Received June 29, 2010

Report

Report Number
2025816-2010-00062
Event Type
Other
Date Received
June 29, 2010
Report Date
May 3, 2010
Manufacturer
ICU MEDICAL INC.
Product Code
FPA
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
CA, US
Reporter Occupation
BIOMEDICAL ENGINEER

Narratives

Additional Manufacturer Narrative · 1

ONE USED SFP3259-S DEVICE SET, LOT# 970562, WAS RETURNED TO THE MFR FOR TESTING AND ANALYSIS. THE MFR'S DEVICE/COMPLAINT ANALYSIS IS SUMMARIZED BELOW: FUNCTIONAL/PERFORMANCE TESTS WERE PERFORMED. THE RESULTS CONFIRMED LEAKAGE AT THE SFP3259-S MALE LUER SLIP/STOPCOCK FEMALE LUER BONDED CONNECTION. THE ROOT CAUSE WAS DUE TO A POOR QUALITY BOND. A REVIEW OF THE MFG LOT DATABASE RECORDS FOR LOT# 970652 (MFG. DATE 09/2007) SHOWS (B)(4) UNITS WERE MFG, TESTED, INSPECTED AND RELEASED. A CORRECTIVE ACTION REQUEST (CAR) WAS GENERATED. THE CAR ACTIVITIES AND PROCESSES ARE STRUCTURED TO IDENTIFY AND DETERMINE THE SOURCE, SCOPE, PROBABLE CAUSES AND TO IDENTIFY AND IMPLEMENT SOLUTIONS TO ADDRESS THE ISSUES. ALTHOUGH NOT ALWAYS REPEATABLE, THE CAR ENGINEERING ANALYSIS DOCUMENTED THAT IT WAS POSSIBLE FOR THE SETS MALE LUER SLIP TO SLIDE OUT OF THE FEMALE LUER DURING THE BONDING PROCESS. FURTHER TESTING, ANALYSIS AND VALIDATIONS SHOWED THAT BY CHANGING THE MALE LUER SLIP MATERIAL FROM A RIGID PVC TO A SEMI RIGID PVC RESULTED IN A BETTER QUALITY BOND. CURRENT BUILD REFLECTS THIS CHANGE TO THIS SUB ASSEMBLY. THE ONE (1) RETURNED SFP3259-S REFLECTED LOT# 970562 (MFG. 09/2007). THIS LOT WAS MANUFACTURED PRIOR TO THE IMPLEMENTATION OF THIS COMPONENT LUER CHANGE.

Description of Event or Problem · 1

COMPLAINT REC'D REPORTING INTERMITTENT LEAKAGE PROBLEMS WITH (EST. QTY.) FIVE (5) SFP3259-S 82" INFUSION/FLUSH ADMIN SET W/2-WAY SC; BONDED 60" SMALLBORE EXT SETS. THE REPORT STATES "MULTIPLE LOT NUMBERS EXHIBITING LEAKAGE AT VARIOUS SITES ON THE TUBING SETS." DETECTED DURING SET-UPS, NO DIRECT PT INVOLVEMENT.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 INFUSION ADMINISTRATION SET ADMINISTRATION TUBING SET FPA ICU MEDICAL INC. SFP3259-S MULTIPLE

Patients

Seq Age Sex Outcome Treatment
1 NA MEDFUSION 3500 SYRINGE PUMP