FDA Adverse Event Malfunction Summary report: N

ECLIPSE

MDR report key: 1882729 · Received October 13, 2010

Report

Report Number
3003793371-2009-00018
Event Type
Malfunction
Date Received
October 13, 2010
Date of Event
December 3, 2009
Report Date
December 3, 2009
Manufacturer
VARIAN MEDICAL SYSTEMS
Product Code
MUJ
PMA / PMN Number
K073020
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
MI, US
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

CUSTOMER BEAM DATA (6X) AND PLANS WERE USED FOR THE INVESTIGATION. ECLIPSE VERSION 8.6.15 FOR BOTH CLIENT AND AAA WAS USED. THE BEAM DATA PROFILES WERE ALSO COMPARED TO GB DATA. THE SECOND SOURCE INTENSITY VALUE, WHICH SEEMED TO BE QUITE HIGH WAS STUDIED AND COMPARED TO THE DATA SETS AVAILABLE WITH AAA RESEARCH TEAM. PLANS WERE RECALCULATED AFTER SPLIT AND DOSE FOR DIFFERENT STRUCTURES WERE COMPARED TO THE ORIGINAL NON SPLIT PLAN. THE INVESTIGATION CONFIRMS DEVICE MALFUNCTION DUE TO SOFTWARE DESIGN LIMITATION THAT RESULT IN DOSIMETRIC/CALCULATION ERRORS IN TREATMENT PLANNING. SPLIT FIELD IMRT PLANS CAN DELIVER HIGHER THAN INTENDED DOSES, COMPARED TO THE APPROVED TREATMENT PLANS BEFORE THE MULTI-CARRIAGE SPLIT. LARGE IMRT FIELDS THAT MUST BE DIVIDED INTO SMALLER FIELDS FOR DELIVERY HAVE BEEN FOUND TO DELIVER HIGHER DOSES THAN PLANNED, WHEN THE DIVIDED FIELDS ARE RECALCULATED. INVESTIGATION HAS FOUND THAT THE HIGHER THAN INTENDED DOSES ARE MORE PRONOUNCED WITH A 90 DEGREE COLLIMATOR POSITION WITH THE MLC LEAVES IN THE SUPERIOR-INFERIOR DIRECTION. DOSE DIFFERENCES, GREATER THAN 10%, WERE FOUND AFTER RE-CALCULATION OF THESE SPLIT FIELD IMRT PLANS. WITHOUT PRE-TREATMENT PLAN QA, THE DOSE DIFFERENCE COULD GO UNDETECTED FOR AN ENTIRE COURSE OF TREATMENT. HIGHER THAN INTENDED TOTAL DOSE TO TARGETS AND CRITICAL STRUCTURES COULD LEAD TO INCREASED TOXICITY AND SERIOUS INJURY REQUIRING MEDICAL INTERVENTION. IN THIS CASE THERE WAS NO SERIOUS INJURY REPORTED. A PRODUCT NOTIFICATION LETTER WILL BE SENT TO AFFECTED CUSTOMERS. ALL CORRECTIVE ACTION WILL BE REPORTED UNDER THE GUIDELINES OF 21 CFR PART 806. NO FOLLOW-UP REPORTS ARE ANTICIPATED.

Description of Event or Problem · 1

THE FOLLOWING INFO WAS REPORTED TO VARIAN: INCORRECT MU FOR SPLIT PLAN DUE TO PRIMARY POINT NORM (B)(4). CUSTOMER CALLED TO REPORT THAT HE HAD A SPLIT FIELD IRREGULAR SURFACE COMPENSATOR PLAN IN WHICH THE SPLIT FIELD PLAN (THE # PLAN) SHOWS DIFFERENT MU THAN THE ORIGINAL (UNSPLIT) PLAN. THE MU WERE APPROX 20 MU DIFFERENCE PER FIELD BETWEEN THE UNSPLIT FIELDS MU AND THE SUMMATION OF MU FOR THE SPLIT FIELDS. THE DOES DISTRIBUTION AND HOT SPOT WERE THE SAME. THE MU PER FIELD (TOTAL MU OF SPLIT FIELDS) AND THE PLAN NORMALIZATION VALUE WAS DIFFERENT. PLAN NORMALIZATION ON THE ORIGINAL PLAN WAS 206.2, THE PLAN NORMALIZATION ON THE SPLIT PLAN WAS 211.7. BASICALLY WE HAVE A PLAN IN WHICH THE DMLC PATTERN AND ACTUAL FLUENCE ARE THE SAME AND THUS THE DOSE IS THE SAME. YET THERE ARE DIFFERENT MU FOR EACH PLAN. NO PT INJURY REPORTED AND NO PT DATA PROVIDED.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 ECLIPSE TREATMENT PLANNING SYSTEM MUJ VARIAN MEDICAL SYSTEMS H48

Patients

Seq Age Sex Outcome Treatment
1