FDA Adverse Event Malfunction Summary report: N

BD SAFETYGLIDE

MDR report key: 17998859 · Received October 24, 2023

Report

Report Number
1213809-2023-01173
Event Type
Malfunction
Date Received
October 24, 2023
Date of Event
October 4, 2023
Report Date
February 2, 2024
Manufacturer
BECTON DICKINSON MEDICAL SYSTEMS
Product Code
FMI
UDI-DI
10612479262598
PMA / PMN Number
K951254
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
CA, US
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL
Health Professional
Yes

Narratives

Additional Manufacturer Narrative · 0

(B)(4) - FOLLOW UP MDR FOR DEVICE EVALUATION. IT WAS REPORTED SOMETHING IS IN THE NEEDLE CAUSING A BLOCKAGE. TO AID IN THE INVESTIGATION, FORTY-SIX SAMPLES IN SEALED PACKAGING BLISTERS WERE RECEIVED FOR EVALUATION BY OUR QUALITY TEAM. A VISUAL INSPECTION WAS PERFORMED, AND NO DEFECTS OR IMPERFECTIONS WERE OBSERVED. EACH SAMPLE WAS THEN CONNECTED TO A SYRINGE WITH SALINE SOLUTION. FORTY-FIVE SAMPLES EXPELLED THE SOLUTION WITH A NORMAL FLOW. ONE SAMPLE DID NOT EXPEL THE SOLUTION; THIS NEEDLE IS CLOGGED. PREVIOUS INVESTIGATIONS HAVE DETERMINED THAT PROCESS VARIATIONS DURING THE NEEDLE LUBRICANT APPLICATION CAN INDUCE CLOGGED NEEDLES. A DEVICE HISTORY RECORD REVIEW WAS COMPLETED FOR PROVIDED MATERIAL NUMBER 306616, LOT 2202914. THE REVIEW REVEALED ALL VISUAL INSPECTIONS WERE PERFORMED AS PER REQUIREMENT WITH NO QUALITY NOTIFICATIONS RELATED TO THE COMPLAINT DEFECT. LOT 2202914 WAS INSPECTED AND ACCEPTED BASED ON MEETING OUR INSPECTION CONTROL PLAN AND SUBSEQUENTLY APPROVED FOR SHIPMENT. ADDITIONAL DEVICE HISTORIES WERE REVIEWED FOR EACH BATCH OF NEEDLES USED IN THE MANUFACTURING OF THIS BATCH. THERE WAS NO DOCUMENTATION FOR THIS TYPE OF DEFECT DURING THE ENTIRE PRODUCTION RUN OF THESE BATCHES. SEVERAL QUALITY INITIATIVES HAVE BEEN IMPLEMENTED IN THE MANUFACTURING PROCESS TO ENSURE THE NEEDLE LUBRICATION IS APPLIED APPROPRIATELY. ADDITIONALLY, A MONITORING PROGRAM IS ALSO IN PLACE TO VERIFY THE NEEDLE LUBRICANT IS APPLIED UNIFORMLY TO THE NEEDLE. BASED ON THE INVESTIGATION AND WITH NO SAMPLE ANALYSIS THE SYMPTOM REPORTED BY THE CUSTOMER IS CONFIRMED. WE APPRECIATE YOU TAKING THE TIME TO BRING THIS OBSERVATION TO OUR ATTENTION. COMPLAINTS RECEIVED FOR THIS DEVICE AND REPORTED CONDITION WILL CONTINUE TO BE TRACKED AND TRENDED. INFORMATION WILL BE CAPTURED ON TREND REPORTS AND MONITORED MONTHLY. OUR BUSINESS TEAM REGULARLY REVIEWS THE COLLECTED DATA FOR IDENTIFICATION OF EMERGING TRENDS.

Additional Manufacturer Narrative · 0

H.3. A DEVICE EVALUATION AND/OR DEVICE HISTORY REVIEW IS ANTICIPATED BUT IS NOT COMPLETE. UPON COMPLETION, A SUPPLEMENTAL REPORT WILL BE FILED.

Description of Event or Problem · 0

NO ADDITIONAL INFORMATION.

Description of Event or Problem · 0

IT WAS REPORTED THAT THE BD SAFETYGLIDE NEEDLE HAD FOREIGN MATTER. THE FOLLOWING INFORMATION WAS REPORTED BY THE CUSTOMER: "PLUNGER WOULD NOT GO DOWN ON SYRINGE OF NEEDLE. SEEMS LIKE SOME KIND OF FOREIGN MATERIAL IS IN OR ON THE NEEDLE PREVENTING IT FROM SLIDING." WAS ISSUE BEING DESCRIBED NOTED BEFORE, OR DURING USED? RESISTANCE IN THE PLUNGER WHEN DRAWING UP VACCINES AND PUSHING ON THE PLUNGER TO PRIME THE NEEDLE. THERE IS SOMETHING IN THE NEEDLE CAUSING A BLOCKAGE OF SOME SORT. WE EXAMINED VARIOUS NEEDLES AND FOUND SOME DEBRIS INSIDE THE NEEDLES. WE TESTED SEVERAL NEEDLES AND FOUND MANY HAD THE SAME ISSUE, THEREFORE, WE SET ASIDE ALL 10 BOXES ORDERED SINCE THEY HAD THE SAME LOT NUMBER AND WE DIDN'T KNOW IF ALL 10 BOXES OF NEEDLES WERE DEFECTIVE. WAS THERE ANY PATIENT INVOLVEMENT? NO. ANY ADVERSE EVENTS OR SERIOUS INJURY REPORTED TO PATIENT OR HEALTHCARE PROFESSIONAL? NO. WHAT WAS THE PATIENT OUTCOME? N/A. WHAT PROCEDURE WAS BEING PERFORMED? DRAWING UP VACCINES AND PRIMING THE NEEDLE. WHAT MEDICATION WAS USED IN THE PROCEDURE? VACCINE.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
922687 BD SAFETYGLIDE NEEDLE SFTYGLD 25X1 RB MCK FMI BECTON DICKINSON MEDICAL SYSTEMS 2202914 10612479262598

Patients

Seq Age Sex Outcome Treatment
1 Unknown