FDA Adverse Event Malfunction Summary report: N

HARMONIC ACE PLUS 7 ADV HEMOSTASIS 36

MDR report key: 17613489 · Received August 24, 2023

Report

Report Number
3005075853-2023-06052
Event Type
Malfunction
Date Received
August 24, 2023
Date of Event
July 13, 2023
Report Date
August 24, 2023
Manufacturer
ETHICON ENDO-SURGERY, LLC.
Product Code
LFL
UDI-DI
10705036014621
PMA / PMN Number
K132612
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
CH
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 0

(B)(4). DATE SENT: 8/24/2023. D4 BATCH #: X95R5W. INVESTIGATION SUMMARY: THE PRODUCT WAS RETURNED FOR EVALUATION. VISUAL INSPECTION AND FUNCTIONAL TESTING WERE CONDUCTED ON THE RETURNED DEVICE. VISUAL ANALYSIS OF THE RETURNED SAMPLE DETERMINED THAT THE DEVICE WAS RETURNED WITH THE TISSUE PAD DETACHED AND NOT RETURNED. IN ADDITION, THE DEVICE WAS RETURNED WITH THE BLADE TIP DAMAGED, HOWEVER, THE BLADE WAS NOT CRACKED. THE DEVICE WAS CONNECTED TO A TEST HAND PIECE AND A GEN11, AND THE DEVICE DID ACTIVATE DURING FUNCTIONAL TESTING. THE DEVICE WAS ANALYZED, AND IT WAS DETERMINED THAT IT WAS USED IN MORE THAN ONE GENERATOR. THE DEVICE IS INTENDED TO BE USED WITH A SINGLE GENERATOR. IF THE DEVICE IS CONNECTED TO A DIFFERENT GENERATOR AN ALERT SCREEN WILL BE DISPLAYED INDICATING TO REPLACE INSTRUMENT / NO INSTRUMENT USES REMAINING / RESTART GENERATOR. THE DEVICE WAS DISASSEMBLED TO VERIFY THE INTERNAL COMPONENTS AND NO ANOMALIES WERE FOUND.    BASED ON THE CONDITION OF THE TISSUE PAD, A PROBABLE CAUSE OF THIS DAMAGE IS THAT THE CLAMP OF THE DEVICE MAY HAVE BEEN CLOSED AND THE INSTRUMENT ACTIVATED WITHOUT TISSUE PRESENT. CARE SHOULD BE TAKEN NOT TO APPLY PRESSURE BETWEEN THE INSTRUMENT BLADE AND TISSUE PAD WITHOUT HAVING TISSUE BETWEEN THEM. KEEP THE CLAMP ARM OPEN WHEN BACK CUTTING OR WHILE THE BLADE IS ACTIVE WITHOUT TISSUE BETWEEN THE BLADE AND TISSUE PAD TO AVOID DAMAGE TO THE TISSUE PAD. THE RESULTING DAMAGE CONTRIBUTES TO THE REMOVAL OF THE PAD FROM THE CLAMP ARM. THE CLEANING OF THE PAD, NOT IN ACCORDANCE WITH THE IFU, CAN ALSO RESULT IN REMOVAL OF THE PAD DURING USE. IF THE DEVICE IS ACTIVATED ACROSS A CLIP, STAPLE LINE, OR OTHER METAL IN THE JAWS, THE BLADE COULD GET DAMAGED, SUBSEQUENT ACTIVATIONS MAY INCREASE THE SEVERITY OF THE BLADE DAMAGE. ONCE MINOR BLADE DAMAGE HAS OCCURRED CAN RESULT IN ACTIVATION ISSUES SUCH AS FAILING THE PRE-RUN TEST WITH THE GENERATOR AND DISPLAYING AN ALERT SCREEN. THESE ALERT SCREENS THAT CAN RESULT ARE SUCH AS ¿TIGHTEN ASSEMBLY¿, ¿BLADE ERROR DETECTED¿ OR "RELAXED PRESSURE ON BLADE" FOLLOWED BY A ¿REPLACE INSTRUMENT¿ SCREEN LATER IN THE PROCEDURE. CONTINUED USAGE OF THE DAMAGED BLADE CAN RESULT IN A BROKEN BLADE. THIS DEVICE IS PACKAGED AND STERILIZED FOR SINGLE USE ONLY. MULTIPLE PATIENT USE MAY COMPROMISE THE DEVICE INTEGRITY OR CREATE A RISK OF CONTAMINATION THAT, IN TURN, MAY RESULT IN PATIENT INJURY OR ILLNESS. AS PART OF THE QUALITY PROCESS ALL DEVICES ARE MANUFACTURED, INSPECTED, AND RELEASED TO APPROVED SPECIFICATIONS.  A MANUFACTURING RECORD EVALUATION WAS PERFORMED FOR THE FINISHED DEVICE LOT/BATCH NUMBER X95R5W, AND NO NON-CONFORMANCES WERE IDENTIFIED.

Description of Event or Problem · 0

IT WAS REPORTED THAT DURING A HEPATECTOMY THE ¿RELAX PRESSURE ON BLADE¿ ALERT SCREEN WAS DISPLAYED BY THE GENERATOR. CHANGED TO ANOTHER DEVICE TO COMPLETE SURGERY. THERE WAS NO PATIENT CONSEQUENCE REPORTED. NO ADDITIONAL INFORMATION CAN BE PROVIDED.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1293300 HARMONIC ACE PLUS 7 ADV HEMOSTASIS 36 INSTRUMENT, ULTRASONIC SURGICAL LFL ETHICON ENDO-SURGERY, LLC. X95R5W 10705036014621

Patients

Seq Age Sex Outcome Treatment
1 Unknown GENERATOR AND HANDPIECE