BD SHARPS COLLECTORS
Report
- Report Number
- 2243072-2023-01148
- Event Type
- Malfunction
- Date Received
- June 29, 2023
- Date of Event
- June 7, 2023
- Report Date
- July 21, 2023
- Manufacturer
- BECTON DICKINSON
- Product Code
- FMI
- PMA / PMN Number
- NA
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- SN
- Reporter Occupation
- OTHER HEALTH CARE PROFESSIONAL
- Health Professional
- Yes
Narratives
INVESTIGATION SUMMARY THE ACTUAL SAMPLE IS UNAVAILABLE FOR INVESTIGATION. PHOTO IS PROVIDED FOR VERIFICATION. ACCORDING TO THE DEVICE HISTORY RECORD REVIEW, DURING THE MANUFACTURING PROCESS NO ISSUES WERE REPORTED FOR DAMAGED OR BROKEN LIDS FOR THE LOT NUMBER REPORTED UNDER THIS COMPLAINT (2211921). A REVIEW OF THE NCMR¿S WAS PERFORMED; THE RESULTS EXHIBIT NO ISSUE REPORTED FOR THE SAME PART NUMBER AND ISSUE THROUGHOUT THE LAST TWELVE MONTHS. BASED ON THIS INVESTIGATION AND INFORMATION PROVIDED, CUSTOMER REPORTS 3 PIECES OF CRACKED LIDS UPON OPENING OF CARTON, THESE LIDS WERE FOUND IN BETWEEN A STACK OF LIDS, HOWEVER, NO ADDITIONAL INFORMATION LIKE PICTURE OF THE DAMAGED PRODUCT OR ORIGINAL PACKAGE WERE RECEIVED. ACCORDING WITH THIS INVESTIGATION, IT WAS NOTICED THAT THIS ISSUE AROSE FROM A PRODUCT SOLD IN SINGAPORE AND ALL THE SHIPPING AND TRANSPORTATION PROCESS FOR ASIA PACIFIC PRODUCTS INDICATES THAT FLEX IS IN CHARGE OF MANUFACTURING, PACKAGING AND LOADING OF THE PRODUCT, WHILE BD IS IN CONTROL OF TRANSPORTATION, TRANSSHIPMENT, DISTRIBUTION AND FINAL DELIVERY. FOR THIS REASON, IT CAN BE CONCLUDED THAT PRODUCTS SOLD OUT OF USA GOES THROUGH DIFFERENT DISTRIBUTION STAGES WHERE THIS KIND OF ISSUE MAY BE GENERATED DUE TO HANDLING CARRIED OUT DURING THE TRANSPORTATION AND THOSE ACTIVITIES ARE OUT OF FLEX¿S REACH. CONSIDERING THAT FAILURE MODE IS RELATED TO BROKEN PARTS, THE MOLD WAS VERIFIED TO RULE OUT THAT THE ISSUE COULD BE GENERATED BY A DAMAGED ON THE MOLD, THE ASSESSMENT CONFIRMS THAT MOLD WAS FREE OF DAMAGES. BASED ON THAT ASSESSMENT, IT CAN BE CONFIRMED THAT THE ISSUE COULD BE GENERATED BY SEVERAL VARIABLES LIKE HIT, INCORRECT HANDLING, INCORRECT STORAGE OR NON-SUITABLE PACKAGING DURING PARTIAL SELLS. AS PART OF THIS INVESTIGATION, A REVIEW OF CUSTOMER COMPLAINT RECORDS WAS PERFORMED; ACCORDING TO THE CC¿S RECORDS, NO ADDITIONAL COMPLAINTS WERE RECEIVED THROUGH THE LAST TWELVE MONTHS FOR THE SAME PART NUMBER AND ISSUE, BEING THIS CONSIDERED AN ISOLATED ISSUE. DUE TO NO SAMPLE BEING RECEIVED, AN INVESTIGATION COULD BE PERFORMED ON BASIS OF PHOTO REPRESENTATION, AND A ROOT CAUSE COULD BE DETERMINED AS POTENTIAL ROOT CAUSE AS BELOW: PRODUCT DAMAGED DURING THE TRANSSHIPPED PROCESS MADE BY BD¿S SECOND PROVIDER. NON-CONTROLLED METHOD TO SHIP PARTIAL BOXES TO END USER. PRODUCT DAMAGED DURING THE SHIPMENT OR DISTRIBUTION. INCORRECT REPACKAGING AT THE TIME TO PERFORM PARTIAL SALES. CONCLUSION: BASED ON INFORMATION PROVIDED IT WAS NOT POSSIBLE TO CONFIRM THE ROOT CAUSE LIKE A FAILURE MODE RELATED TO THE MANUFACTURING PROCESS BECAUSE THERE IS NOT ENOUGH INFORMATION LIKE METHOD USED TO HANDLE, SHIPPED PARTIAL SELLS AND CONTROLS TO STORAGE THE REMAINING PRODUCT WITHIN DISTRIBUTOR FACILITY. THE CONTROLS WERE VERIFIED WITHIN THE MANUFACTURING PROCESS AND CONFIRMED AS CAPABLE TO DETECT BROKEN OR DAMAGED LIDS.
OEM MANUFACTURER:THE MANUFACTURING LOCATION FOR THIS PRODUCT IS FLEXTRONICS. THIS SITE IS AN OEM MANUFACTURING SITE. THEREFORE, BD CORPORATE HEADQUARTERS IN (B)(6) HAS BEEN LISTED IN SECTIONS D.3. AND G.1. AND THE FRANKLIN LAKES FDA REGISTRATION NUMBER HAS BEEN USED FOR THE MANUFACTURE REPORT NUMBER. D.4. MEDICAL DEVICE EXPIRATION DATE: NA. H3. A DEVICE EVALUATION IS ANTICIPATED BUT HAS NOT YET BEGUN. UPON COMPLETION OF THE INVESTIGATION, A SUPPLEMENTAL REPORT WILL BE FILED.
IT WAS REPORTED THAT 3 OF THE BD SHARPS COLLECTORS HAD CRACKED LIDS. THE FOLLOWING WAS RECEIVED BY THE INITIAL REPORTER: "WE FOUND 3PCS OF CRACKED LID UPON OPENING OF CARTON. THE CRACKED LIDS WERE FOUND IN BETWEEN A STACK OF LIDS. ."
IT WAS REPORTED THAT 3 OF THE BD SHARPS COLLECTORS HAD CRACKED LIDS. THE FOLLOWING WAS RECEIVED BY THE INITIAL REPORTER: "WE FOUND 3PCS OF CRACKED LID UPON OPENING OF CARTON. THE CRACKED LIDS WERE FOUND IN BETWEEN A STACK OF LIDS."
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 253681 | BD SHARPS COLLECTORS | HYPODERMIC SINGLE LUMEN NEEDLE | FMI | BECTON DICKINSON | 2211921 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | Unknown |