FDA Adverse Event Malfunction Summary report: N

DA VINCI ENERGY

MDR report key: 17045964 · Received June 2, 2023

Report

Report Number
2955842-2023-15504
Event Type
Malfunction
Date Received
June 2, 2023
Date of Event
November 4, 2021
Report Date
January 4, 2022
Manufacturer
INTUITIVE SURGICAL, INC
Product Code
NAY
UDI-DI
10886874117306
PMA / PMN Number
K191280
Removal / Correction Number
N/A
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
JA
Reporter Occupation
003

Narratives

Additional Manufacturer Narrative · 0

INTUITIVE SURGICAL, INC. (ISI) RECEIVED THE SYNCHROSEAL INSTRUMENT INVOLVED WITH THIS COMPLAINT AND COMPLETED THE DEVICE EVALUATION. FAILURE ANALYSIS INVESTIGATIONS COULD NOT REPLICATE NOR CONFIRM THE CUSTOMER REPORTED COMPLAINT. THE SYNCHROSEAL INSTRUMENT WAS PLACED AND DRIVEN ON AN IN-HOUSE SYSTEM AND PASSED THE RECOGNITION, ENGAGEMENT, AND SELF-CHECK TESTS. THE INSTRUMENT MOVED INTUITIVELY WITH FULL RANGE OF MOTION IN ALL DIRECTIONS. THE JAWS OPENED AND CLOSED PROPERLY. ELECTRICAL CONTINUITY WAS TESTED AND PASSED. VISUAL INSPECTION CONFIRMED ALL NINE JAW CERAMIC DOTS WERE PRESENT AT THE TIPS. THE INSTRUMENT WAS CONNECTED TO THE E-100 GENERATOR AND WAS TESTED FOR ENERGY DELIVERY. THE E-100 GENERATOR DID NOT TURN OFF DURING IN-HOUSE TESTING AND NO INTERMITTENT SEALING WAS OBSERVED. THE GRIP FORCE TEST WAS PERFORMED AND PASSED SPECIFICATION. ADDITIONAL OBSERVATIONS NOT REPORTED BY THE SITE: THE INSTRUMENT WAS FOUND TO HAVE THERMAL DAMAGE ON THE CUT ELECTRODE LOCATED ON THE BOTTOM JAW OF THE GRIP SET, THE ROOT CAUSE OF WHICH WAS DUE TO A COMPONENT FAILURE. THE INSTRUMENT WAS ALSO FOUND TO HAVE A DISLODGED AND TORN JAW COVER AT THE PROXIMAL END. GOUGE MARKS WERE ALSO OBSERVED. THERE WERE ALSO SCRATCH MARKS ON THE GRIP TIPS. THE ROOT CAUSE OF THESE FAILURES IS TYPICALLY ATTRIBUTED TO MISHANDLING/MISUSE. THE INSTRUMENT WAS FURTHER INVESTIGATED BY AN ISI ADVANCED FAILURE ANALYSIS ENGINEER (AFA). AFA ENGINEER INDICATED THAT THE E-100 GENERATOR SHUT DOWN IS RELATED TO A GENERATOR OVERCURRENT PROTECTION DURING ARCING EVENTS. INSTRUMENT INVESTIGATION RESULTS INDICATED A CUT ELECTRODE THERMAL DAMAGE, LIKELY DUE TO AN ARCING EVENT. MARKINGS ON THE INNER-LOWER JAW SUGGEST THAT THE ARC REMAINED WITHIN THE INSTRUMENT JAWS. THE ISSUE IS INDICATIVE OF A COMPONENT FAILURE. REVIEW OF THE E-100 GENERATOR LOGS IDENTIFIED TWO CUT ELECTRODE SHORTED ERRORS, SUGGESTING THAT ARCING EVENTS OCCURRED, AND SMARTSEAL ANGLE THRESHOLD ERRORS, SUGGESTING THAT SEAL WAS ATTEMPTED WITH TOO MUCH TISSUE BETWEEN THE JAWS.

Description of Event or Problem · 0

IT WAS REPORTED THAT DURING A DA VINCI-ASSISTED SURGICAL PROCEDURE, THE E-100 GENERATOR CONNECTED TO A SYNCHROSEAL INSTRUMENT POWERED OFF. THE GENERATOR POWERED OFF THEREFORE THERE WAS NO ENERGY DELIVERED. THE USER CONTINUED THE PROCEDURE WITH A BACK-UP INSTRUMENT AND NO FURTHER ISSUES WERE REPORTED. THE PROCEDURE WAS COMPLETED WITH NO REPORTED INJURY.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
33723 DA VINCI ENERGY SYNCHROSEAL NAY INTUITIVE SURGICAL, INC 480440-05 L90210718 0068 10886874117306

Patients

Seq Age Sex Outcome Treatment
1 Unknown DA VINCI INSTRUMENTS AND ACCESSORIES