FDA Adverse Event Malfunction Summary report: N

BD FACSCALIBUR¿ FLOW CYTOMETER

MDR report key: 16659786 · Received March 31, 2023

Report

Report Number
2916837-2023-00083
Event Type
Malfunction
Date Received
March 31, 2023
Date of Event
March 20, 2023
Report Date
June 27, 2023
Manufacturer
BECTON, DICKINSON AND COMPANY, BD BIOSCIENCES
Product Code
GKZ
UDI-DI
00382903429752
PMA / PMN Number
K923790
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
CH
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL
Health Professional
Yes

Narratives

Additional Manufacturer Narrative · 0

INITIAL REPORTER PHONE # (B)(6). PMA / 510(K)# K923790, K973483. A DEVICE EVALUATION IS ANTICIPATED, BUT HAS NOT YET BEGUN. UPON COMPLETION OF THE INVESTIGATION, A SUPPLEMENTAL REPORT WILL BE FILED.

Additional Manufacturer Narrative · 0

H6: INVESTIGATION SUMMARY : SCOPE OF ISSUE: THE SCOPE OF ISSUE IS ONLY LIMITED TO FACSCALIBUR CYTOMETER 4 COLOR BASIC IVD, PART # 342975 AND SERIAL # (B)(6). PROBLEM STATEMENT: CUSTOMER REPORTED A COMPLAINT REGARDING INACCURATE RESULTS ON (B)(6) 2023. THIS POSES THE RISK OF PRODUCING ERRONEOUS RESULTS THAT MIGHT IMPACT PATIENT DIAGNOSIS AND TREATMENT. THE INSTRUMENT WAS REPAIRED AND FOUND TO BE FUNCTIONING AS EXPECTED, AND NEITHER THE CUSTOMER NOR ANY PATIENTS WERE HARMED DUE TO THIS ISSUE. MANUFACTURING DEFECT TREND: THERE ARE ZERO QNS (QUALITY NOTIFICATIONS) FOR PART # 342975 RELATED TO THE REPORTED ISSUE. DATE RANGE FROM 20MAR2022 TO 20MAR2023. DEVICE HISTORY RECORD (DHR) REVIEW: DHR PART # 342975, SERIAL # (B)(6), FILE # (B)(6), WAS REVIEWED. THE INSTRUMENT MET ALL THE MANUFACTURING SPECIFICATIONS PRIOR TO RELEASE. COMPLAINT HISTORY REVIEW: THERE ARE 7 COMPLAINTS FOR PART # 342975 RELATED TO THE AS REPORTED CODE 1 ¿ RESULT - ERRONEOUS DIAGNOSTIC; DATE RANGE FROM 20MAR2022 TO 20MAR2023. RETURNED SAMPLE ANALYSIS: A RETURN SAMPLE WAS NOT REQUESTED FOR EVALUATION BECAUSE THE POTENTIAL CAUSE OF THE ISSUE WAS DETERMINED USING THE SERVICEMAX REVIEW. AFTER THE REPAIRS/REPLACEMENTS, THE INSTRUMENT WAS FOUND TO BE PERFORMING AS INTENDED. SERVICE HISTORY REVIEW: REVIEW OF RELATED WORK ORDER #: (B)(4); CASE # (B)(4). INSTALL DATE: (B)(6) 2013. DEFECTIVE PART NUMBER: 665720 - ASSY FLUIDICS CABLE W/VALVE, 03-20107-00S - PCB ASSEMBLY SAMPLE PRESS REGUL SERVICE, 34363910 - PM KIT SCAN/SORT/CALIB/LSR. WORK ORDER NOTES: SUBJECT / REPORTED: PI-342975 - FACSCALIBUR - INACCURATE RESULTS. PROBLEM DESCRIPTION: FACSCALIBUR - INACCURATE RESULTS, CLINICAL USE, USE OF PATIENT SPECIMENS, NOT APPLIED TO THE PATIENT TREATMENT OF THE INSURANCE INSTRUMENT, APPLICATION FOR TELEPHONE SUPPORT OF THE THIRD PARTY OF THE POWER INTRODUCTOR, CURRENTLY OPERABLE NEXT TO THE INSTRUMENT. WORK PERFORMED: 1. THE LIQUID FLOW OF THE INSTRUMENT IS UNSTABLE, AND THE SAMPLE LOADING SPEED IS ABNORMAL. 2. REPLACE THE VALVE, SAMPLE PRESSURE REGULATING VALVE, PMKIT. 3. QUALITY CONTROL PASSED, NORMAL USE. (INFORM MAINTENANCE SALES OF THE COST, AND BAO CHEN WILL FOLLOW UP). CAUSE: FLUID FLOW IS UNSTABLE. SOLUTION: 1. THE LIQUID FLOW OF THE INSTRUMENT IS UNSTABLE, AND THE SAMPLE LOADING SPEED IS ABNORMAL. 2. REPLACE THE VALVE, SAMPLE PRESSURE REGULATING VALVE, PMKIT. 3. QUALITY CONTROL PASSED, NORMAL USE. (INFORM MAINTENANCE SALES ABOUT THE COST, AND BAOCHEN WILL FOLLOW UP). PARTS REPLACED: 665720 - ASSY FLUIDICS CABLE W/VALVE, 03-20107-00S - PCB ASSEMBLY SAMPLE PRESS REGUL SERVICE, 34363910 - PM KIT SCAN/SORT/CALIB/LSR. LABELING / PACKAGING REVIEW: N/A. RISK ANALYSIS: RISK MANAGEMENT FILE PART # 342973RA, REV. 04/VERS. D, RISK ANALYSIS FACSCALIBUR PROD FAMILY WAS REVIEWED. THIS FILE DID NOT CONTAIN THE APPROPRIATE HAZARDS AND MITIGATIONS, AND AN ECO HAS BEEN OPENED TO ASSESS ADDITIONAL HAZARDS AND THEIR RISK LEVELS. ECR # (B)(4) HAS BEEN CREATED AND WILL REVISE THE EXISTING CALIBUR RISK ANALYSIS DOCUMENT TO INCLUDE CAUSES, MITIGATIONS, AND RISK RATINGS RELATED TO ERRONEOUS RESULTS. POTENTIAL CAUSES: BASED ON THE INVESTIGATION RESULTS, THE POTENTIAL CAUSE OF THE INACCURATE RESULTS WAS UNSTABLE FLUID FLOW DUE TO DEFECTIVE VALVES. INVESTIGATION RESULT / ANALYSIS: THE INVESTIGATION WAS PERFORMED AND BASED ON THE REVIEW OF COMPLAINT TREND, DEFECT TREND, DHR REVIEW, RISK ANALYSIS, AND SERVICE ACTIVITY REVIEW, THE POTENTIAL CAUSE OF THE INACCURATE RESULTS WAS UNSTABLE FLUID FLOW DUE TO DEFECTIVE VALVES. THE CUSTOMER REPORTED A COMPLAINT REGARDING INACCURATE RESULTS. THE FIELD SERVICE REPRESENTATIVE (FSR) NOTES THAT THE INSTRUMENT FLUID FLOW WAS UNSTABLE AND THAT THE LOADING SPEED WAS ABNORMAL. IN AN ATTEMPT TO RESOLVE THE ISSUE, THE FSR PERFORMED REPLACEMENT OF COMPONENTS INCLUDING THE VALVE AND THE SAMPLE PRESSURE REGULATING VALVE. AFTER THE REPLACEMENTS, THE INSTRUMENT WAS TESTED AND WAS PERFORMING AS INTENDED. ALTHOUGH THE UNEXPECTED RESULTS WERE FROM PATIENT SAMPLES, NO PATIENT WAS TREATED NOR HARMED FROM INCORRECT RESULTS. THE RESULTS WERE CAPTURED PRIOR TO ANY DIAGNOSTIC DECISION AND WAS NOT REPORTED TO THE CLINICIAN. CONCLUSION: BASED ON THE INVESTIGATION RESULTS, THE COMPLAINT WAS CONFIRMED, AND THE POTENTIAL CAUSE OF THE INACCURATE RESULTS WAS UNSTABLE FLUID FLOW DUE TO DEFECTIVE VALVES. IN AN ATTEMPT TO RESOLVE THE ISSUE, THE FSR PERFORMED REPLACEMENT OF COMPONENTS INCLUDING THE VALVE AND SAMPLE PRESSURE REGULATING VALVE. AFTER THE REPLACEMENTS, THE INSTRUMENT WAS TESTED AND PERFORMING AS INTENDED. BASED ON THE INVESTIGATION RESULTS A CAPA IS NOT REQUIRED BECAUSE THE ISSUE WAS RESOLVED AND THERE WAS NO IMPACT TO CUSTOMER AND PATIENT HEALTH OR SAFETY.

Description of Event or Problem · 0

IT WAS REPORTED THAT WHILE USING THE BD FACSCALIBUR¿ FLOW CYTOMETER THAT THERE WAS ERRONEOUS RESULTS. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: FACSCALIBUR-INACCURATE RESULTS. CLINICAL USE, USED PATIENT SPECIMENS BUT NOT APPLIED TO PATIENT TREATMENT.

Description of Event or Problem · 0

IT WAS REPORTED THAT WHILE USING THE BD FACSCALIBUR¿ FLOW CYTOMETER THAT THERE WAS ERRONEOUS RESULTS. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: FACSCALIBUR-INACCURATE RESULTS: CLINICAL USE, USED PATIENT SPECIMENS BUT NOT APPLIED TO PATIENT TREATMENT.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
380272 BD FACSCALIBUR¿ FLOW CYTOMETER COUNTER, DIFFERENTIAL CELL GKZ BECTON, DICKINSON AND COMPANY, BD BIOSCIENCES 342975 00382903429752

Patients

Seq Age Sex Outcome Treatment
1 Unknown