BOTTLE,NF W/SAL
Report
- Report Number
- 1219343-2023-00004
- Event Type
- Malfunction
- Date Received
- February 27, 2023
- Date of Event
- January 13, 2023
- Report Date
- February 24, 2023
- Manufacturer
- HAEMONETICS CORPORATION
- Product Code
- KSR
- PMA / PMN Number
- BK020001
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- MI, US
- Reporter Occupation
- 501
Narratives
INVESTIGATION: DURING THE MANUFACTURING PROCESS, A SLIT IS MADE TO THE SAMPLING PORT. THIS SLIT IS A PRE-CUT THAT GOES THROUGHOUT THE PORT, AND IS DESIGNED TO PERMIT THE PENETRATION OF THE SAMPLING CANNULA. CURRENT PROCESS CONTROLS INCLUDE: FUNCTIONAL TEST TO 10 RANDOM SAMPLES PER HOUR WITH A GO, NO-GO GAGE TO CONFIRM SLIT PRESENCE. FUNCTIONAL AQL SAMPLING TO PERFORM AN AUTOMATED PENETRATION TEST WITH A CANNULA. ROOT CAUSE ANALYSIS: THE MOST PROBABLE CAUSE IS THAT THE SLIT, ON THE AFFECTED UNITS, WAS NOT CENTERED. PENETRATING THE SAMPLING PORT THROUGH A SECTION WHERE THE SLIT IS NOT LOCATED IS NOT POSSIBLE, THE PORT WILL ELONGATE BUT WILL NOT PENETRATE THRU SEPTUM. THE ABOVE IS CONSISTENT WITH RETURNED COMPLAINT SAMPLES; THE SLIT WAS OBSERVED TO BE NOT CENTERED. NO SAMPLES HAVE BEEN OBSERVED WITHOUT A SLIT. THE BLADE THAT MAKES THE SLIT MIGHT SLIGHTLY MISALIGN OVERTIME DUE TO NORMAL WEAR AND TEAR OF THE MANUFACTURING PROCESS. CORRECTIVE ACTION PLAN: IN ORDER TO AVOID THE USAGE OF A MISALIGNED BLADE, THAT COULD RESULT IN A NOT CENTERED SLIT ON THE SAMPLING PORTS, A PREVENTIVE MAINTENANCE ROUTINE WAS IMPLEMENTED ON FEBRUARY 8, 2023 TO ESTABLISH A MONTHLY REQUIREMENT TO REPLACE THE BLADE.
ON JANUARY 31, 2023, HAEMONETICS WAS MADE AWARE THAT A CUSTOMER EMPLOYEE SUSTAINED A SEVERE SPRAIN WHILE SAMPLING 0694S-00 PLASMA BOTTLES. THE EMPLOYEE COULD NOT SAY SPECIFICALLY HOW THE INJURY OCCURRED, HOWEVER HE INDICATED THERE WAS REPETITIVE MOTION FROM PUTTING THE CANNULA INTO THE MEMBRANE AND THIS PROCESS TAKING 3-4 MINUTES, STATING THE MEMBRANE WOULD STRETCH LIKE A RUBBER BAND' CAUSING THE EMPLOYEE TO CONTINUALLY PUSH INTO THE MEMBRANE TO GET THE SAMPLE DRAWN. NO SURGERY OR HOSPITALIZATION WAS REQUIRED.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 753153 | BOTTLE,NF W/SAL | BOTTLE,NF W/SAL | KSR | HAEMONETICS CORPORATION | 0694S-00 | 2211030L |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | Unknown | Other |