SUREFORM
Report
- Report Number
- 2955842-2023-10208
- Event Type
- Death
- Date Received
- January 20, 2023
- Date of Event
- January 3, 2022
- Report Date
- December 23, 2022
- Manufacturer
- INTUITIVE SURGICAL, INC
- Product Code
- GDW
- PMA / PMN Number
- K173721
- Removal / Correction Number
- N/A
- Adverse Event
- Yes
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- NL
- Reporter Occupation
- PHYSICIAN
- Health Professional
- Yes
Narratives
BASED ON THE CURRENT INFORMATION PROVIDED, THE SURGEON STATED THAT THE CAUSE OF THE PATIENT¿S POST-OPERATIVE COMPLICATION WAS DUE TO THE CROSSING OF THE STAPLE LINES DURING THE PRIMARY PROCEDURE. THE ROOT CAUSE OF THE CUSTOMER-REPORTED FAILURE MODE CANNOT BE CONFIRMED AS THE INSTRUMENT AND RELOADS WERE DISCARDED BY THE SITE AND WERE NOT AVAILABLE FOR EVALUATION. IF ADDITIONAL INFORMATION IS RECEIVED, A FOLLOW-UP MDR WILL BE SUBMITTED. THE STAPLER LOGS WERE REVIEWED BY AN INTUITIVE SURGICAL, INC. (ISI) ADVANCED FAILURE ANALYSIS ENGINEER (FAE) AND THE FOLLOWING FINDINGS WERE OBTAINED: LOGS SHOW THAT SUREFORM STAPLER WITH PART # 480460-09 WAS INSTALLED 11X AND FAILED TO ENGAGE ON THE 6TH ATTEMPT. LOGS SHOW ERROR 22020, WITH PARAMETERS OF THE ERROR INDICATING THE WRIST PITCH AXIS FAILED TO ENGAGE. THE OTHER 10 INSTALL ATTEMPTS SUCCESSFULLY ENGAGED WITH THE SYSTEM AND 8 RELOADS WERE FIRED (1 BLACK, FOLLOWED BY 7 GREEN). THERE WAS NO CLAMPING OR FIRING ATTEMPTED ON INSTALLS 3 AND 5. ON INSTALLS 4 AND 6, THE SYSTEM FAILED TO DETECT THE RELOAD COLOR AND THE USER MANUALLY SELECTED THE GREEN RELOAD ON THE SURGEON`S TOUCHPAD. THERE WERE NO INCOMPLETE CLAMPS, INCOMPLETE UNCLAMPS, OR FIRING FAILURES FOR THIS INSTRUMENT. ALL FIRINGS WERE COMPLETED WITH NO PAUSES FOR COMPRESSION, EXCEPT FOR THE LAST FIRING, WHICH HAD 1 PAUSE FOR COMPRESSION. LOGS SHOW THE ENGAGEMENT FAILURE ERROR, BUT NO OTHER STAPLER RELATED ERRORS WERE OBSERVED. THE CASE WAS REVIEWED BY CLINICAL DEVELOPMENT ENGINEERING AND THE FOLLOWING INFORMATION WAS OBTAINED: ¿CROSS POINTS¿ MEANS IT SOUNDS LIKE THE SURGEON CROSSED OVER HIS 1ST STAPLE LINE WHILE PERFORMING HIS 2ND STAPLE FIRE. THE FOLLOWING WARNING IS AVAILABLE IN THE STAPLER INSTRUCTIONS FOR USE (IFU) : WARNING: STAPLING ACROSS ANOTHER STAPLER LINE MAY LEAD TO TISSUE DAMAGE OR DISRUPTION OF THE PREVIOUS STAPLE LINE. A REVIEW OF THE SYSTEM LOGS FOR THE PROCEDURE DATE OF (B)(6) 2022 WAS PERFORMED BY A TECHNICAL SUPPORT ENGINEER (TSE) AND THE FOLLOWING WAS OBSERVED: MULTIPLE PROCEDURES WERE PERFORMED ON THIS SYSTEM AFTER THIS REPORTED EVENT WITH NO SERVICE REQUESTS BEING CREATED. NO RELEVANT ERRORS WERE OBSERVED DURING THIS PROCEDURE. AS A RESULT OF THIS REVIEW, THE TSE DID NOT RECOMMEND A FIELD SERVICE ENGINEER (FSE) VISIT THE SITE TO PERFORM SYSTEM VERIFICATION TESTING. A REVIEW OF THE EVENT WAS CONDUCTED BY AN ISI MEDICAL OFFICER AND THE FOLLOWING ADDITIONAL INFORMATION WAS PROVIDED: AN AORTO-ESOPHAGEAL FISTULA IS A DEVASTATING COMPLICATION FOLLOWING THIS TYPE OF SURGERY. THIS PARTICULAR COMPLICATION HAPPENED IN A VERY DELAYED FASHION, NEARLY 3 WEEKS AFTER SURGERY. THE CAUSE OF THESE TYPES OF POST-OPERATIVE COMPLICATIONS CAN BE AS A RESULT OF SINGULAR ISSUES OR MULTIFACTORIAL AND INCLUDE BUT ARE NOT LIMITED TO EVENTS THAT OCCUR OVER TIME SUCH AS ISCHEMIA, INFECTION, OR EVENTS THAT MAY BE MORE RELATED TO THE INITIAL SURGERY SUCH AS DIRECT INJURY TO THE ESOPHAGUS, AORTA OR BOTH AT THE TIME OF INITIAL SURGERY. NO MATTER THE CAUSE OR THE COMBINATION OF POSSIBLE CAUSES, THE BLEEDING CAN BE MASSIVE WITH RAPIDLY DEVASTATING CONSEQUENCES. BASED ON THE INFORMATION IN THE SUMMARY OF EVENTS AND THE DELAYED TIMELINE TO THIS PARTICULAR EVENT AND COMPLICATION, THERE IS INSUFFICIENT INFORMATION TO DETERMINE IF ANY ISI EQUIPMENT OR INSTRUMENTATION CONTRIBUTED TO THIS CATASTROPHIC EVENT. THIS EVENT IS BEING REPORTED DUE TO THE FOLLOWING CONCLUSION: AFTER A DA VINCI-ASSISTED ESOPHAGECTOMY WITH INTRATHORACIC ANASTOMOSIS PROCEDURE, THE PATIENT PRESENTED WITH A STAPLE LINE LEAK ON THE 19TH POST-OPERATIVE DAY (POD). THE LEAK WAS DISCOVERED AT THE CROSS POINT OF THE 1ST AND 2ND STAPLE LINE. THE LEAK CAUSED AN AORTO-ESOPHAGEAL FISTULA WHICH RESULTED IN ACUTE BLEEDING TO THE GASTROINTESTINAL TRACT. A BALLOON TAMPONADE OF THE GASTRIC TUBE AND PLACEMENT OF A THORACIC ENDOVASCULAR AORTIC REPAIR (TEVAR) WAS DONE FOR THE BLEEDING. THE PATIENT DIED OF MASSIVE BLEEDING BEFORE A RIGHT THORACOTOMY COULD BE PERFORMED. DURING THE PRIMARY PROCEDURE, THERE WERE NO INTRA-OPERATIVE COMPLICATIONS OR STAPLING ISSUES.
IT WAS REPORTED THAT AFTER A DA VINCI-ASSISTED ESOPHAGECTOMY WITH INTRATHORACIC ANASTOMOSIS PROCEDURE, A LEAK WAS DISCOVERED ON THE 19TH POST-OPERATIVE DAY (POD) AT THE VERTICAL STAPLE LINE OF THE GASTRIC CONDUIT. THE LEAK WAS DISCOVERED AT THE CROSS POINT OF THE 1ST AND 2ND STAPLE LINE. THE LEAK CAUSED AN AORTO-ESOPHAGEAL FISTULA WHICH RESULTED IN ACUTE BLEEDING TO THE GASTROINTESTINAL TRACT (GIT). A BALLOON TAMPONADE OF THE GASTRIC TUBE AND PLACEMENT OF A TEVAR (THORACIC ENDOVASCULAR AORTIC REPAIR) WAS DONE TO TREAT THE BLEEDING. THE PATIENT DIED OF MASSIVE BLEEDING BEFORE A RIGHT THORACOTOMY COULD BE PERFORMED. DURING THE PRIMARY PROCEDURE, THERE WERE NO INTRA-OPERATIVE COMPLICATIONS OR STAPLING ISSUES. THERE WERE NO ERROR MESSAGES, OBSTRUCTION IN THE JAWS OF THE STAPLER, BUTTRESS MATERIAL USED, NO CLAMPING ISSUES AND NO MALFORMED STAPLES PRODUCED. THE SURGICAL STAFF STATED THAT THEY WASH THE STAPLERS BETWEEN EACH STAPLER FIRES. THE TARGET TISSUE (GASTRIC TISSUE) DID NOT HAVE CALCIFICATIONS OR TISSUE TENSION AND WAS NOT EXPOSED TO CHEMOTHERAPY/RADIATION. THERE WAS NO TISSUE BUNCHING DURING STAPLING. THE STAPLER AND RELOADS HAD BEEN DISCARDED BEFORE THE CREATION OF THIS COMPLAINT. ISI MADE MULTIPLE FOLLOW-UP ATTEMPTS TO OBTAIN ADDITIONAL INFORMATION FROM THE SURGEON. HOWEVER, NO FURTHER DETAILS WERE RECEIVED AS OF THE DATE OF THIS REPORT.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 2004846 | SUREFORM | STAPLER 60 RELOAD GREEN | GDW | INTUITIVE SURGICAL, INC | 48360G | N/A |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | 61 YR | Male | DA VINCI INSTRUMENTS AND ACCESSORIES |