FDA Adverse Event Malfunction Summary report: N

MILLEX 33MM DURAPORE PVDF 0.22UM STERILE

MDR report key: 1564806 · Received November 30, 2009

Report

Report Number
8020892-2009-00001
Event Type
Malfunction
Date Received
November 30, 2009
Manufacturer
MILLIPORE IRELAND LTD
Product Code
JRL
PMA / PMN Number
K023892
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
JA
Reporter Occupation
NOT APPLICABLE

Narratives

Additional Manufacturer Narrative · 1

DEVICE IS A STERILE SYRINGE FILTER. A HOLE IN THE FILTER MEMBRANE WAS OBSERVED BY END-USER PRIOR TO USE. THE UNIT WAS RETURNED AND EVALUATED. INVESTIGATION HAS DETERMINED THAT THE PUNCTURE TO THE MEMBRANE OCCURRED DURING THE MFR OF THIS LOT. MOST LIKELY ROOT CAUSE IS THAT, DUE TO THE STICKINESS OF THE MEMBRANES A BUILD UP OCCURRED ON THE ROBOT HANDLING OR PICKING HEADS. IF THE FORCE OF THE VACUUM IN THE MOULD, ACTING ON THE MEMBRANE COUPON AND THE OPPOSITE FORCE OF THE COUPON ATTACHED TO THE ROBOT HEAD DUE TO THE STICKY BUILD UP IS GREATER THAN THE TENSILE STRENGTH OF THE MEMBRANE, THEN A SECTION OF THE MEMBRANE MAY BE RIPPED FROM THE COUPON. THE DEFECT WAS NOT PICKED UP DURING THE 100% VISUAL HUMAN INSPECTION. A HEAD CLEANING REGIME AND AN AUTOMATED IN-LINE VISION SYSTEM HAVE BEEN INTRODUCED INTO THE MFG PROCESS AFTER THIS LOT WAS MANUFACTURED. INVESTIGATION HAS DEMONSTRATED THAT THE VISION SYSTEM WOULD HAVE REJECTED THIS UNIT. AS PREVENTATIVE ACTIONS, ADD'L MFG CONTROLS WILL BE INTRODUCED INCLUDING AN IN-LINE AIR INTEGRITY TESTER WHICH WILL 100% INTEGRITY TEST ALL MANUFACTURED UNITS.

Description of Event or Problem · 1

A COMPLAINT WAS REC'D FROM A (B) (6) CUSTOMER RELATING TO ONE UNIT OF STERILE MILLEX 33 UNIT 0.22UM DURAPORE PVDF SYRINGE FILTER ON (B) (6) 2009. THE COMPLAINT WAS IN REGARDS TO THE CUSTOMER OBSERVING A HOLE IN THE MEMBRANE OF THE FILTER. CUSTOMER OBSERVED THE HOLE PRIOR TO USE - NO ADVERSE INCIDENT OCCURRED. THE UNIT WAS RETURNED ON (B) (6) WITH THE COMPLAINT CONFIRMED ON (B) (6) 2009. THE CONTINUED USE OF THE PRODUCT MAY PRESENT A POSSIBLE HEALTH HAZARD, BECAUSE A NON-INTEGRAL MEMBRANE COULD ALLOW THE PASSAGE OF VIABLE OR NON-VIABLE CONTAMINANTS TO PASS THROUGH THE FILTER. AS A PRECAUTION, THE PRODUCT FROM LOT R8PN37631 IS BEING RECALLED FROM THE MARKETPLACE.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 MILLEX 33MM DURAPORE PVDF 0.22UM STERILE JRL (UNIT, FILTER, MEMBRANE) JRL MILLIPORE IRELAND LTD R8PN37631

Patients

Seq Age Sex Outcome Treatment
1