FDA Adverse Event Other Summary report: N

BD INSYTE AUTOGUARD SHIELDED IV CATHETER

MDR report key: 1373622 · Received April 28, 2009

Report

Report Number
1710034-2009-00075
Event Type
Other
Date Received
April 28, 2009
Date of Event
April 3, 2009
Report Date
April 3, 2009
Manufacturer
BECTON DICKINSON INFUSION THERAPY SYSTEMS
Product Code
FOZ
Adverse Event
Yes
Report Source
Manufacturer report
Reporter Location
TX, US
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

RESULTS - RECEIVED 50 REPRESENTATIVE UNITS IN SEALED PACKAGING. OUR QUALITY ENGINEER VISUALLY AND MICROSCOPICALLY INSPECTED THE RETURNED UNITS AND FOUND NO MECHANICAL/PHYSICAL DAMAGE TO THE SPRING, NEEDLE HUB, GRIP, ANY MISSING COMPONENTS OR EVIDENCE OF GLUE ON THE BUTTON OR HUB. MANUALLY ROTATED THE CATHETER TIPS 360 DEGREES, THE CATHETERS DID COME OFF. THE UNITS DID RETRACT, WHEN THE BUTTON WAS DEPRESSED. THE DEVICE HISTORY WAS REVIEWED FOR THE REPORTED LOT UMBER AND NO IRREGULARITIES WERE NOTED DURING THE LOT'S MANUFACTURE. CONCLUSIONS - THE ENGINEER CONCLUDED THAT A ROOT CAUSE ANALYSIS COULD NOT BE DETERMINED, AS THERE WAS NO PHYSICAL EVIDENCE TO CONFIRM OR TO SUPPORT MANUFACTURING PROCESS RELATED ISSUES FOR THE DEFECT. THE RETURNED UNIT DID NOT DISPLAY ANY ADVERSE CHARACTERISTICS THAT WOULD CONTRIBUTE TO THE DEFECT THE CUSTOMER REPORTED. CAPA (B) (4) WAS OPENED TO DOCUMENT AND TRACK THE CORRECTIVE ACTIONS BELOW: THE PLUMBING OF PRESSURIZED AIR WAS REVIEWED. THE PRESSURE HOSES WERE INSPECTED/UPDATED AS NEEDED AND HOUSE PRESSURE WAS DEDICATED TO THE GEL STATION. WORN OR DAMAGED PUMP SEALS AND GASKETS WERE REPLACED. THE GEL VALVES WERE UPDATED TO LIMIT THE STROKE ON THE PISTON ON ALL LINES. THE TRAJECTORY OF THE GEL NOZZLE WAS CORRECTED TO ASSIST IN INSERTING THE GEL PLACEMENT TIP WITHIN THE HOLE OF THE GRIP. THE MACHINE CONTROLS FOR THE GEL LINE PRESSURE SENSOR SETTINGS HAVE BEEN TIGHTENED. THE QUALITY CONTROL PLAN WAS TIGHTENED UNDER TEMPORARY DEVIATION ON DECEMBER 21, 2008. THIS WILL MONITOR THE GEL PROCESS MORE RIGOROUSLY AND CHECKS THE STABILITY OF THE GEL SYSTEM ON THE MANUFACTURING FLOOR EVERY TWO HOURS. IT ALSO TRACKS GEL WEIGHT DURING NORMAL PRODUCTION INSTEAD ON ONLY AT SET-UP FOR ALL FOUR GEL HEADS. OPERATOR TRAINING WAS COMPLETED IN JANUARY 2009. CORRECT DOCUMENTATION OF GEL WEIGHT MEASUREMENTS AND PROPER REACTION PLAN WILL BE ADDRESSED FOR OUT OF SPECIFICATION/ACTION LIMITS FOR GEL WEIGHTS. (B) (4). (B) (4).

Description of Event or Problem · 1

THE NURSE WAS TRYING TO GET THE NEEDLE OUT TO RETRACT, AND IT WOULD NOT. IT FELL FROM HER HAND AND STUCK HER.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 BD INSYTE AUTOGUARD SHIELDED IV CATHETER INTRAVASCULAR CATHETER FOZ BECTON DICKINSON INFUSION THERAPY SYSTEMS NA 8358345

Patients

Seq Age Sex Outcome Treatment
1 UNK