FDA Adverse Event Malfunction Summary report: N

NUNTRILINE

MDR report key: 13500992 · Received February 9, 2022

Report

Report Number
2245270-2022-00005
Event Type
Malfunction
Date Received
February 9, 2022
Date of Event
January 25, 2022
Report Date
April 7, 2022
Manufacturer
VYGON USA
Product Code
LJS
PMA / PMN Number
K051690
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
PA, US
Reporter Occupation
OTHER
Health Professional
N

Narratives

Additional Manufacturer Narrative · 0

PLEASE SEE MDR 2245270-2022-00006 FOR DATA FOR AN ADDITIONAL OCCURENCE OF THIS MALFUCTION WITH THIS CUSTOMER. WE RECEIVED TWO CATHETERS AS FAULTY SAMPLES. FLUSHING SAMPLE #1 DOESN'T RESULT IN A FLOW AS IT IS SEVERE OCCLUDED. FLUSHING SAMPLE #2 SHOWS A LEAKAGE RIGHT BELOW THE WING. MICROSCOPIC EXAMINATION SHOWS RESPECTIVELY THAT THE CATHETER TUBES ARE PARTLY TORN OUT AT THE JUNCTION. THE SURFACES OF THE BREAKAGE AREAS ARE ROUGH AND UNEVEN WHICH IS A TYPICAL SIGN FOR A TENSILE FRACTURE. WE WERE INFORMED THAT THE CUSTOMER USED CHLORHEXIDINE, BUT IT WASN'T MENTIONED IF THE DISINFECTANT WAS ALCOHOL- OR WATER-BASED. THERE IS A STATEMENT IN OUR PRODUCT'S IFU: "BE AWARE THAT ORGANIC SOLVENTS SUCH AS ALCOHOL OR ACETONE MAY INTERACT WITH CATHETER MATERIAL AND WEAKEN IT." AND "AVOID ANY CONTACT OF THE CATHETER TUBING TO ALCOHOL CONTAINING DISINFECTANTS." MOREOVER, WE HAVE A WARNING LEAFLET IN EACH BLISTER WHICH DECLARES: "NEVER USE ORGANIC SOLVENTS SUCH AS ALCOHOL DIRECTLY ON THE CATHETER, IT MAY WEAKEN THE MATERIAL. IF AN ALCOHOL-BASED DISINFECTANT IS USED ON THE INSERTION SKIN AREA, IT MUST DRY COMPLETELY BEFORE EXPOSING THE CATHETER TO ANY MECHANICAL STRESS. FURTHERMORE, FROM PREVIOUS COMPLAINTS WE LEARN OF VARIOUS POSSIBLE CAUSES OF A TENSILE FRACTURE: DRESSING CHANGE: IN SOME INSTANCES, THE CATHETER CAN BECOME ADHERED TO THE DRESSING AND ADDITIONAL PULLING IS REQUIRED TO FREE IT, PLACING STRESS ON THE LINE RESULTING IN A TENSILE FRACTURE ROUTINE CARE: WHEN LIFTING THE BABY TO CHANGE BEDDING MOVEMENT: THE BABY THEMSELVES CATCHING THE LINE, NORMALLY WITH A FOOT, DURING MOVEMENT. A REVIEW OF THE BATCH HISTORY RECORDS WAS PERFORMED, AND NO DEVIATIONS WERE FOUND. EACH CATHETER IS FLOW AND LEAK TESTED DURING PRODUCTION. THE TENSILE FORCE OF THE CATHETER COMPONENTS IS RANDOMLY CHECKED. VISUAL TESTS AND INCOMING GOODS INSPECTIONS ARE CARRIED OUT WITH NO EXCEPTIONS FOUND. THERE ARE THREE ADDITIONAL COMPLAINTS FOR BATCH 8131566, FIVE FURTHER COMPLAINTS FOR BATCH 8134052 AND, FIVE FURTHER COMPLAINTS REGARDING A LEAKING CATHETER AT THE JUNCTION ON DEVICE CODE 4G07125203 WITHIN THE LAST THREE YEARS. NO FURTHER CORRECTIVE ACTION INITIATED BY QUALITY MANAGEMENT AS THE CATHETER WORKED WELL FOR ONE MONTH AND THERE ARE NO INDICATIONS OF A MANUFACTURING FAULT. CORRECTIVE ACTION: NO FURTHER CORRECTIVE ACTION INITIATED BY QUALITY MANAGEMENT DUE TO THIS COMPLAINT, AS THE CATHETER WORKED WELL FOR ONE MONTH AND THERE ARE NO INDICATIONS OF A MANUFACTURING FAULT.

Additional Manufacturer Narrative · 0

PLEASE SEE MDR 2245270-2022-00006 FOR DATA FOR AN ADDITIONAL OCCURENCE OF THIS MALFUNCTION WITH THIS CUSTOMER. THE MALFUNCTIONING DEVICE WILL BE RETURNED TO VYGON FOR EVALUATION AS PART OF THE COMPLAINT INVESTIGATION. THE RESULTS OF THIS INVESTIGATION ARE STILL PENDING AND WILL BE COMMUNICATED TO FDA WITHIN THIRTY DAYS OF ITS CONCLUSION VIA FOLLOW-UP MDR.

Description of Event or Problem · 0

TWO PATIENTS IN THE UNIT WITH BROKEN/LEAKING PICC LINES. BOTH LINES LEAKING AT HUB WHERE HUB CONNECTS TO THE LINE

Description of Event or Problem · 0

TWO PATIENTS IN THE UNIT WITH BROKEN/LEAKING PICC LINES. BOTH LINES LEAKING AT HUB WHERE HUB CONNECTS TO THE LINE.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
59700 NUNTRILINE LONG-TERM-INTRAVASCULAR CATHETER LJS VYGON USA 1252.030G 21D011D

Patients

Seq Age Sex Outcome Treatment
1 Unknown