FDA Adverse Event Other Summary report: N

APERFIX FEMORAL IMPLANT WITH INSERTER

MDR report key: 1286758 · Received January 5, 2009

Report

Report Number
3006108336-2009-00001
Event Type
Other
Date Received
January 5, 2009
Date of Event
December 16, 2008
Report Date
January 5, 2009
Manufacturer
CAYENNE MEDICAL, INC.
Product Code
HWC
PMA / PMN Number
K073054
Adverse Event
Yes
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
AZ, US
Reporter Occupation
NOT APPLICABLE

Narratives

Additional Manufacturer Narrative · 1

THE ROOT CAUSE FOR THIS FAILURE WAS TWO-FOLD. FIRST, THE TITANIUM WEDGE SCREW FRACTURED DURING IMPLANTATION. SECOND, THE SURGEON DID NOT DETECT THE SCREW FRACTURE AUDIBLY NOR DURING HIS ASSESSMENT OF IMPLANT FIXATION AFTER DEPLOYMENT. IT IS STANDARD PRACTICE FOR SURGEONS TO STRESS THE IMPLANT AFTER DEPLOYMENT TO VERIFY SUFFICIENT FIXATION STRENGTH. IF THE WEDGE SCREW IS FRACTURED, THE IMPLANT WILL NOT FIX THE TENDONS IN THE FEMORAL TUNNEL, AND THUS DURING THE STANDARD STRESS TEST OF THE IMPLANT, THE IMPLANT/GRAFT CONSTRUCT, WILL PULL OUT OF THE TUNNEL. IT IS THE OPINION OF CAYENNE MEDICAL THAT THE SURGEON DID NOT PERFORM AN ADEQUATE STRESS TEST OF THE IMPLANT. HOWEVER, WE ANALYZED POSSIBLE CHANGES THAT MAY MITIGATE THE RISK OF THIS OCCURRENCE. WORK HARDENED STAINLESS STEEL HAS A HIGHER TENSILE STRENGTH AND IS TOUGHER THAN GRADE 5 TITANIUM. FURTHERMORE, STAINLESS STEEL SCREWS CAN WITHSTAND HIGHER DEPLOYMENT TORQUE COMPARED TO TITANIUM SCREWS WHEN USED UNDER THE SAME CONDITIONS. CAYENNE MEDICAL IMPLEMENTED A CHANGE IN THESE IMPLANTS BY REPLACING THE TITANIUM SCREWS WITH STAINLESS STEEL SCREWS FOR ALL THE NEW MANUFACTURED UNITS. THE CHANGE WAS IMPLEMENTED IN (B)(6)2008. CAYENNE MEDICAL DID NOT TAKE ANY ACTION FOR EXISTING INVENTORY OF THE TITANIUM SCREW IMPLANTS, SINCE ACCORDING TO INTERNAL RISK MANAGEMENT PROCEDURES, THE RISK LEVEL WAS DETERMINED TO BE NEGLIGIBLE. (B)(4).

Description of Event or Problem · 1

ON (B)(6) 2008, CAYENNE MEDICAL WAS NOTIFIED ABOUT THE POTENTIAL OF A TITANIUM SCREW FRACTURE IN A 29X9 MM FEMORAL IMPLANT THAT HAD BEEN IMPLANTED IN A PT IN (B)(6). THE SURGEON TOOK AN X-RAY IMAGE OF THE REPAIRED ACL 6 WEEKS POST-OP, AND NOTICED THAT THE FEMORAL IMPLANT LOOKED LIKE IT HAD BEEN MIGRATED OUT OF THE FEMORAL TUNNEL APPROXIMATELY 15MM. THE X-RAY WAS SENT TO CAYENNE MEDICAL FOR EVALUATION. AFTER REVIEWING THE X-RAY, CAYENNE MEDICAL CONCLUDED THAT THE IMPLANT HAD INDEED MIGRATED APPROXIMATELY 15MM OUT OF THE JOINT. THERE WAS NO EVIDENCE THAT ANY ANATOMICAL STRUCTURES OF THE KNEE WERE NEGATIVELY AFFECTED BY THE IMPLANT MIGRATION. CAYENNE MEDICAL RECOMMENDED THAT THE SURGEON ARTHROSCOPICALLY REVISE THE IMPLANT. A REVISION WAS PERFORMED ON THE PT ON (B)(6) 2008.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 APERFIX FEMORAL IMPLANT WITH INSERTER BONE SCREW HWC CAYENNE MEDICAL, INC. CM2909 088812008A

Patients

Seq Age Sex Outcome Treatment
1 20 YR Required Intervention