FDA Adverse Event Malfunction Summary report: N

BD BBL¿ COLUMBIA AGAR WITH 5% SHEEP BLOOD

MDR report key: 12748464 · Received November 3, 2021

Report

Report Number
9680577-2021-00070
Event Type
Malfunction
Date Received
November 3, 2021
Date of Event
October 6, 2021
Report Date
December 13, 2021
Manufacturer
BECTON DICKINSON GMBH
Product Code
KZI
PMA / PMN Number
PREAMENDMENT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
GM
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL
Health Professional
Yes

Narratives

Additional Manufacturer Narrative · 0

H.6. INVESTIGATION: THIS STATEMENT IS TO SUMMARIZE FINDINGS ON THE RECENT COMPLAINT AGAINST BDTM COLUMBIA AGAR WITH 5 % SHEEP BLOOD, CATALOG NUMBER 254071, LOT NUMBER 1243759 WITH RESPECT TO CONTAMINATION. EVENT DESCRIPTION: 100 PREPARED PLATED MEDIA OF LOT 1243759 WERE FOUND CONTAMINATED. COMPLAINT HISTORY REVIEW: THE COMPLAINT TREND WAS REVIEWED FOR A PERIOD COVERING 12 MONTHS. FOUR COMPLAINTS WERE REGISTERED FOR LOT 1243759. ADDITIONAL CONTAMINATION COMPLAINTS WITH SIMILAR ORGANISMS WERE RECEIVED FOR THE COMPLAINT PRODUCT. THEREFORE, A TREND COULD BE IDENTIFIED. BATCH HISTORY RECORD (BHR) REVIEW: THE BATCH HISTORY REVIEW DID NOT INDICATE ANY DISCREPANCIES FROM VALIDATED PRODUCTION PROCESSES. HOWEVER, QC RELEASE TESTING OF ONE SUBLOT FOR LOT 1243759 SHOWED SUBLIMINAL CONTAMINATION. THE INTERNAL ACCEPTANCE QUALITY LIMIT (AQL) FOR STERILITY WAS NOT VIOLATED. SAMPLE ANALYSIS: RETURN SAMPLES WERE NOT PROVIDED BY THE CUSTOMER. PICTURE SAMPLES, PROVIDED BY THE CUSTOMER, SHOW PLATES WITH VISIBLE MICROBIAL GROWTH PRESENT. RETAIN SAMPLES OF LOT 1243759 WERE ANALYZED AND SHOWED NO SIGN OF CONTAMINATION. EVALUATION RESULTS: BASED ON THE INTERNAL INVESTIGATION AND THE PICTURE SAMPLES PROVIDED, THIS COMPLAINT CAN BE CONFIRMED FOR CONTAMINATION. IN ADDITION, A COMPLAINT TREND FOR CATALOG NUMBER 254071 WAS IDENTIFIED. THEREFORE, AN INTERNAL TEAM WAS FORMED FOR INVESTIGATION PURPOSES. A DEFINITE ROOT CAUSE COULD NOT BE IDENTIFIED. WE ARE SORRY FOR THE INCONVENIENCE. INVESTIGATION CONCLUSION: ASEPTIC MANUFACTURING PROCESSES ARE UNABLE TO GUARANTEE STERILITY OF THE PRODUCT. SINCE A 100 % INSPECTION IS NOT POSSIBLE FOR ASEPTIC PRODUCTS, STERILITY TESTING CARRIED OUT ON THE BASIS OF A REPRESENTATIVE SAMPLE. THEREFORE, OCCASIONAL CONTAMINATION CANNOT BE PREVENTED. HOWEVER, A TREND WAS IDENTIFIED. A TEAM WAS FORMED TO IMPROVE INTERNAL PROCESSES AND REDUCE THE OCCURRENCE RATE OF SUBLIMINAL CONTAMINATION. EFFECTIVENESS CHECKS INDICATE A SIGNIFICANT IMPROVEMENT TO THE SITUATION CAUSED BY THE TRIGGERED ACTIONS. BD WILL CONTINUE TO MONITOR INCOMING COMPLAINTS FOR SIMILAR DEFECT TYPES. WE WOULD SUGGEST TO SET ASIDE, AND NOT USE, ANY PREPARED PLATED MEDIA THAT DOES NOT MEET THE APPEARANCE AND PERFORMANCE SPECIFICATION AS IT IS DESCRIBED ON THE BD CERTIFICATE OF ANALYSIS. THIS IS CONSISTENT WITH INDUSTRY RECOMMENDATIONS FOR INSPECTION OF CULTURE MEDIA PRIOR TO USE (E.G. ¿GOOD PRACTICES FOR PHARMACEUTICAL MICROBIOLOGY LABORATORIES¿, WHO TECHNICAL REPORT SERIES, NO. 961, 2011, ANNEX 2; CHAPTER <1117> ¿MICROBIOLOGY BEST LABORATORY PRACTICES¿ THE UNITED STATES PHARMACOPEIA; AND THE DIFCO & BBL MANUAL). H3 OTHER TEXT : SEE H.10.

Description of Event or Problem · 0

IT WAS REPORTED THAT WHILE USING 100 BD BBL¿ COLUMBIA AGARS WITH 5% SHEEP BLOOD CONTAMINATION WAS OBSERVED BY THE LABORATORY PERSONNEL. THERE WAS NO INDICATION THAT RESULTS WERE REPORTED OUT AND THERE WAS NO REPORT OF PATIENT IMPACT. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: "CONTAMINATED PLATES."

Additional Manufacturer Narrative · 1

A DEVICE EVALUATION AND/OR DEVICE HISTORY REVIEW IS ANTICIPATED, BUT IS NOT COMPLETE. UPON COMPLETION, A SUPPLEMENTAL REPORT WILL BE FILED.

Description of Event or Problem · 1

IT WAS REPORTED THAT WHILE USING 100 BD BBL¿ COLUMBIA AGARS WITH 5% SHEEP BLOOD CONTAMINATION WAS OBSERVED BY THE LABORATORY PERSONNEL. THERE WAS NO INDICATION THAT RESULTS WERE REPORTED OUT AND THERE WAS NO REPORT OF PATIENT IMPACT. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: "CONTAMINATED PLATES."

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1642384 BD BBL¿ COLUMBIA AGAR WITH 5% SHEEP BLOOD CULTURE MEDIA, ENRICHED KZI BECTON DICKINSON GMBH 1243759

Patients

Seq Age Sex Outcome Treatment
1 Unknown