FDA Adverse Event Injury Summary report: N

PROXIMAL HUMERUS, RIGHT, 9X160MM

MDR report key: 12473099 · Received September 15, 2021

Report

Report Number
0009613350-2021-00475
Event Type
Injury
Date Received
September 15, 2021
Date of Event
April 9, 2021
Report Date
September 15, 2021
Manufacturer
ZIMMER SWITZERLAND MANUFACTURING GMBH
Product Code
HSB
UDI-DI
00889024505780
PMA / PMN Number
K200814
Removal / Correction Number
N/A
Adverse Event
Yes
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
JA
Reporter Occupation
PHYSICIAN

Narratives

Additional Manufacturer Narrative · 1

MEDICAL PRODUCTS: BLUNT TIP SCREW, 4X44MM; CATALOG#: 47-2486-044-40; LOT#: 3024705. BLUNT TIP SCREW, 4X50MM; CATALOG#: 47-2486-050-40; LOT#: 3010675. BLUNT TIP SCREW, 4X65MM; CATALOG#: 47-2486-065-40; LOT#: 3024760. CORTICAL BONE SCREW, 4X28MM; CATALOG#: 47-2486-128-40; LOT#: 3048195. CORTICAL BONE SCREW, 4X30MM; CATALOG#: 47-2486-130-40; LOT#: 3024380. PROXIMAL HUMERUS NAIL CAP, 0MM; CATALOG#: 47-2488-010-00; LOT#: 3025154. THERAPY DATE: (B)(6) 2021. REVIEW OF EVENT DESCRIPTION: IT WAS REPORTED THAT THE PATIENT UNDERWENT IMPLANTATION ON (B)(6) 2021. 2 WEEKS POST IMPLANTATION, THE SURGEON FOUND THAT THE 1ST AND THE 2ND SCREW PROXIMAL SCREWS BACKED OUT FROM THE PROPER POSITION AND HENCE A REVISION SURGERY WAS PERFORMED ON (B)(6) 2021, DURING WHICH ALL THE PRODUCTS IMPLANTED DURING THE INITIAL SURGERY WERE EXPLANTED. ADDITIONALLY, A REPORTED CONTRIBUTING FACTOR IS THE PATIENT EXPERIENCING A FALL EVENT AND DURING THE FALL TOUCHING HIS HAND (PROBABLY FOR SUPPORT). FURTHER, THE PATIENT IS REPORTED AS HAVING A MENTAL ILLNESS (DEMENTIA). THE CORELOCK MECHANISM WAS REPORTED AS BEING ENGAGED AFTER PLACING ALL THE INTERLOCKING SCREWS WITH A TORQUE DRIVER. A NON-TORQUE DRIVER WAS ADDITIONALLY USED TO FURTHER TIGHTEN THE SCREWS. REVIEW OF RECEIVED DATA: DUE DILIGENCE: NO FURTHER DUE DILIGENCE REQUIRED AS ALL REQUIRED INFORMATION TO SUPPORT THE CONCLUSION IS AVAILABLE OR WAS ALREADY REQUESTED. X-RAYS: THREE UNDATED AP X-RAYS OF THE RIGHT HUMERUS HAVE BEEN RECEIVED. TWO OF THE THREE X-RAYS HAVE LIKELY BEEN TAKEN ON THE SAME DAY DUE TO THE IMAGE RESOLUTION AND LIKELY POST-IMPLANTATION. THE THIRD X-RAY IS LIKELY TO HAVE BEEN TAKEN PRIOR TO REVISION SURGERY. THESE IMAGES HAVE BEEN ACCESSED BY THE MMI GROUP (EXTERNAL HCP): IT IS ASSUMED THAT IMAGES 1 AND 2 ARE TAKEN PRIOR TO THE COMPLICATING EVENT AS THE INTRAMEDULLARY NAIL AND THE PROXIMAL AND DISTAL INTERLOCKING SCREWS APPEAR APPROPRIATELY POSITIONED. THERE IS A COMMINUTED HUMERAL NECK FRACTURE WITH DISPLACED FRACTURE BODIES, PRESUMABLY PRESENT PRIOR TO THE SURGICAL INTERVENTION. MILD AMOUNT OF SOFT TISSUE GAS PRESENT IN THE AXILLARY REGION IS CONSISTENT WITH RECENT POSTOPERATIVE STATE. IMAGE 3 IS ASSUMED TO HAVE BEEN TAKEN AT A LATER TIME POINT AND DEMONSTRATES BACKING OUT OF 1 OF THE PROXIMAL 2 SCREWS WHICH APPEARS LATERAL TO THE LATERAL CORTEX OF THE HUMERAL HEAD. THE PREVIOUSLY NOTED COMMINUTED FRACTURE OF THE HUMERAL NECK APPEARS MORE COMPLICATED WITHOUT HEALING WITH DISPLACED COMPONENTS. THE 3RD MOST DISTAL SCREW NOW APPEARS TO PROJECT MEDIAL TO THE MEDIAL HEAD OF THE HUMERUS WITH THE TIP IN THE LOCATION OF THE GLENOHUMERAL JOINT SPACE. LIKELY LATER TIME POINT IMAGE DEMONSTRATES LIKELY RECURRENCE OF COMMINUTED FRACTURE AT THE LEVEL OF THE HUMERAL NECK. 1 OF THE MOST PROXIMAL 2 SCREWS APPEARS TO BE BACKED OUT AND LATERAL TO THE LATERAL CORTEX OF THE HUMERUS. IN ADDITION, THE 3RD MOST PROXIMAL SCREW TIP IS NOW ORIENTED INTO THE GLENOHUMERAL JOINT SPACE, LIKELY AS A RESULT OF THE COMPLEX FRACTURE. ONE IMAGE OF THE EXPLANTED DEVICES (NAIL, NAIL CAP, 5X SCREWS) HAVE BEEN RECEIVED. NO APPARENT CONSPICUOUSNESS CAN BE SEEN APART FROM SOME THREAD WEAR ON THE ASCENDING SCREW (LONGEST SCREW) AND THE SHORTER OF THE TWO PROXIMAL SCREWS. HOWEVER, IT SHOULD BE MENTIONED THAT THE IMAGE RESOLUTION IS NOT HIGH, WHICH MEANS THAT A ZOOMING-IN OF THE IMAGE RESULTS IN A BLURRY IMAGE AND THUS NOT ACCURATE ASSESSMENT. PRODUCT EVALUATION: NO PRODUCT WAS RETURNED; THEREFORE, VISUAL AND DIMENSIONAL EVALUATION COULD NOT BE PERFORMED. REVIEW OF PRODUCT DOCUMENTATION: DEVICE PURPOSE: ALL INVOLVED DEVICES ARE INTENDED FOR TREATMENT. PRODUCT COMPATIBILITY: THE PRODUCT COMBINATION WAS APPROVED BY ZIMMER BIOMET. DHR REVIEW: REVIEW OF THE DEVICE HISTORY RECORDS FOR THE SCREWS IDENTIFIED NO DEVIATIONS OR ANOMALIES DURING MANUFACTURING WITH A POTENTIAL CORRELATION TO THE REPORTED EVENT. REVIEW OF THE DEVICE HISTORY RECORDS FOR THE ANN NAIL IDENTIFIED NO DEVIATIONS OR ANOMALIES WITH A POTENTIAL CORRELATION TO THE EVENT: 2 PARTS WERE SCRAPPED DUE TO A DEVIATION OF THE ANGLE DURING PRODUCTION. 1 PART WAS SCRAPPED DUE TO DAMAGE OF THE SURFACE AREA DURING ASSEMBLY. SURGICAL TECHNIQUE: THE SURGICAL TECHNIQUE 197-GLBL-EN EXPLAINS THAT THE LOCKING OF THE CORELOCK IS DONE USING THE CORELOCK DRIVER WITH TORQUE LIMITING HANDLE. TURN SLOWLY CLOCKWISE TO TIGHTEN AND ENGAGE THE CORELOCK MECHANISM UNTIL A CLICK IS FELT FROM THE TORQUE LIMITING HANDLE. CONCLUSION: IT WAS REPORTED THAT THE PATIENT UNDERWENT IMPLANTATION ON (B)(6) 2021. 2 WEEKS POST IMPLANTATION, THE SURGEON FOUND THAT THE 1ST AND THE 2ND SCREW PROXIMAL SCREWS BACKED OUT FROM THE PROPER POSITION AND HENCE A REVISION SURGERY WAS PERFORMED ON (B)(6) 2021, DURING WHICH ALL THE PRODUCTS IMPLANTED DURING THE INITIAL SURGERY WERE EXPLANTED. ADDITIONALLY, A REPORTED CONTRIBUTING FACTOR IS THE PATIENT EXPERIENCING A FALL EVENT AND DURING THE FALL TOUCHING HIS HAND (PROBABLY FOR SUPPORT). FURTHER, THE PATIENT IS REPORTED AS HAVING A MENTAL ILLNESS (DEMENTIA). THE CORELOCK MECHANISM WAS REPORTED AS BEING ENGAGED AFTER PLACING ALL THE INTERLOCKING SCREWS WITH A TORQUE DRIVER. A NON-TORQUE DRIVER WAS ADDITIONALLY USED TO FURTHER TIGHTEN THE SCREWS. THE QUALITY RECORDS SHOW THAT ALL SPECIFIED CHARACTERISTICS HAVE MET THE SPECIFICATIONS VALID AT THE TIME OF PRODUCTION. THEREFORE, THE INVESTIGATION DID NOT IDENTIFY A NONCONFORMANCE OR A COMPLAINT OUT OF BOX (COOB). THE RECEIVED X-RAYS CONFIRM THE REPORTED EVENT, NAMELY THAT THE TWO PROXIMAL SCREWS HAVE MIGRATED. BASED ON THE INVESTIGATION IT COULD BE ASSUMED THAT A POSSIBLE CONTRIBUTING FACTOR OF THE MIGRATION OF THE SCREW AND SUBSEQUENT REVISION SURGERY IS DUE TO THE FALL EVENT THE PATIENT SUSTAINED, IN WHICH HE HAD TO SUPPORT HIMSELF WITH HIS ARM. IT IS HOWEVER UNKNOWN WHICH ARM WAS USED TO SUPPORT THE FALL AND IT CAN ONLY BE ASSUMED THAT IT WAS THE RIGHT ARM. ADDITIONALLY, THE PATIENT HAS BEEN REPORTED AS SUFFERING FROM A MENTAL ILLNESS, WHICH MAY HAVE CONTRIBUTED TO THE FALL EVENT. HOWEVER, CORRELATION DOES NOT IMPLY CAUSATION AND IT CAN ONLY BE ASSUMED THAT THE MIGRATION OF THE SCREW MIGHT BE MULTIFACTORIAL RELATED TO EITHER THE FALL EVENT, PATIENT CONDITION AND BEHAVIOR, IMPLANTATION OR DESIGN FEATURES. IF AND TO WHAT EXTENT ANY OF THESE ASPECTS MAY HAVE INFLUENCED THE BACKING OUT OF THE SCREW REMAINS UNKNOWN. THE LOCKING OF THE CORELOCK DURING THE IMPLANTATION SURGERY HAS NOT BEEN PERFORMED AS SPECIFIED IN THE SURGICAL TECHNIQUE USING ONLY THE CORELOCK DRIVER WITH TORQUE LIMITING HANDLE. INSTEAD, ADDITIONALLY A NON-TORQUE LIMITING SCREWDRIVER WAS USED. IT REMAINS UNKNOWN WHAT THE POTENTIAL EFFECT OF THIS DEVIATION FROM THE SURGICAL TECHNIQUE COULD BE AND WHAT POTENTIAL CONTRIBUTION THIS MAY HAVE HAD ON THE SCREW MIGRATION AND SUBSEQUENT REVISION SURGERY. IN CONCLUSION, AS THE CAUSE MAY BE MULTIFACTORIAL AN EXACT ROOT CAUSE COULD NOT BE IDENTIFIED FOR THE MIGRATION OF THE SCREW. THE NEED FOR CORRECTIVE MEASURES IS NOT INDICATED FOR THE TIME BEING AND ZIMMER (B)(4) CONSIDERS THIS CASE AS CLOSED. ZIMMER BIOMET'S REFERENCE NUMBER OF THIS FILE IS (B)(4).

Description of Event or Problem · 1

PATIENT WAS IMPLANTED WITH ANN NAIL SYSTEM ON THE RIGHT SIDE. TWO WEEKS POST THE SURGERY, THE SURGEON NOTICED THAT THE 1ST AND THE 2ND SCREW HAD BACKED OUT FROM THEIR POSITION AND HENCE A REVISION SURGERY WAS PERFORMED DURING WHICH ALL THE PRODUCTS IMPLANTED DURING THE INITIAL SURGERY WERE EXPLANTED.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1370633 PROXIMAL HUMERUS, RIGHT, 9X160MM AFFIXUS(R) NATURAL NAIL(R) SYSTEM HUMERAL NAIL HSB ZIMMER SWITZERLAND MANUFACTURING GMBH N/A 3036004 00889024505780

Patients

Seq Age Sex Outcome Treatment
1 Hospitalization| R