FDA Adverse Event Malfunction Summary report: N

ZILVER 635 SELF-EXPANDING BILIARY STENT

MDR report key: 12437536 · Received September 8, 2021

Report

Report Number
3001845648-2021-00653
Event Type
Malfunction
Date Received
September 8, 2021
Date of Event
August 10, 2021
Report Date
August 25, 2022
Manufacturer
COOK IRELAND LTD
Product Code
FGE
UDI-DI
10827002360133
Product Problem
Yes
Report Source
Manufacturer report
Reporter Occupation
PHYSICIAN
Health Professional
Yes

Narratives

Additional Manufacturer Narrative · 0

PMA/510(K) #K182980. DEVICE EVALUATION THE ZIB6-40-10.0-80 DEVICE OF LOT NUMBER C1824813 INVOLVED IN THIS COMPLAINT WAS RETURNED FOR EVALUATION, WITH THE ORIGINAL PACKAGING. THE PACKAGING WAS OPEN ON RECEIPT. LAB EVALUATION: THE DEVICE RELATED TO THIS OCCURRENCE UNDERWENT A LABORATORY EVALUATION ON THE 14TH OCTOBER 2021. ON EVALUATION OF THE DEVICE, IT WAS OBSERVED THAT THE OUTER SHEATH WAS SEPARATED AT THE DISTAL END OF THE WHITE CONNECTOR CAP. THE DEVICE FLUSHED AS EXPECTED AND A 0.035¿ WIRE GUIDE PASSED WITHOUT ISSUE. THE HANDLE WAS MOVED TO THE HUB TO CONFIRM THAT THE DISTAL TIP WAS PRESENT. FOLLOWING THE LAB EVALUATION, THE FOLLOWING ADDITIONAL INFORMATION WAS REQUESTED FROM THE CUSTOMER. DID THE PATIENT HAVE PRE-EXISTING CONDITIONS? WAS RESISTANCE ENCOUNTERED WHEN ADVANCING THE WIRE GUIDE OR DELIVERY SYSTEM TO THE TARGET LOCATION? IF SO, HOW DID THE PHYSICIAN DEAL WITH THIS RESISTANCE? WHAT WAS THE DIAMETER OF THE WIREGUIDE SIZE USED? THE ANSWERS TO THESE QUESTIONS ARE UNKNOWN AT THIS TIME. IF IN THE FUTURE IF THIS ADDITIONAL INFORMATION BECOMES AVAILABLE THE FILE WILL BE UPDATED. DOCUMENT REVIEW: PRIOR TO DISTRIBUTION ZIB6-40-10.0-80 DEVICES ARE SUBJECTED TO A VISUAL INSPECTION AND FUNCTIONAL CHECKS TO ENSURE DEVICE INTEGRITY. ALSO, THE USER HAD REQUESTED THAT THE SIZE OF THE TAPERED SHAPED PART CONNECTING TO THE HANDLE OF THE SHEATH BE INVESTIGATED. THE PART USED IS THE STAND PART USED IN THE MANUFACTURE OF ALL ZIB6 DEVICES. A REVIEW OF THE MANUFACTURING RECORDS FOR ZIB6-40-10.0-80 OF LOT NUMBER C1824813 DID NOT REVEAL ANY DISCREPANCIES THAT COULD HAVE CONTRIBUTED TO THIS COMPLAINT ISSUE. THE REVIEW OF RELEVANT MANUFACTURING RECORDS CONFIRMS THE FAILURE MODE HAS NOT PREVIOUSLY OCCURRED WITH THE CURRENT LOT NUMBER. BASED ON THE INFORMATION AVAILABLE TO DATE, THERE IS NO EVIDENCE TO SUGGEST THAT THERE ARE ANY MANUFACTURING ISSUES ASSOCIATED WITH LOT NUMBER C1824813. THERE IS NO EVIDENCE TO SUGGEST THE USER DID NOT FOLLOW THE IFU0040-6. THE JAPANESE PACKAGING INSERT C-CI0405D11 SUPPLIED WITH THE DEVICE COMPLIES WITH MHLW LAW NO. 84 OF 2013 WHICH AVOIDS INCLUDING INFORMATION THAT IS NOT SPECIFIC TO THE MEDICAL DEVICE OR THAT WHICH IS BASIC KNOWLEDGE ALREADY UNDERSTOOD BY THE HEALTHCARE PROFESSIONAL, TO ENSURE TO ACCURATELY CONVEY ALL THE INFORMATION THAT IS IMPORTANT FOR THE USER ROOT CAUSE REVIEW: A DEFINITIVE ROOT CAUSE COULD NOT BE DETERMINED AS THE CIRCUMSTANCES OF USE CANNOT BE REPLICATED IN THE LABORATORY. THERE IS NO INFORMATION AVAILABLE WITH REGARD TO THE PATIENTS PRE-EXISTING CONDITIONS, WHAT CONDITION THE DEVICE WAS BEING USED TO TREAT OR IF RESISTANCE WAS ENCOUNTERED DURING THE PROCEDURE. IT IS ALSO NOT KNOWN WHAT SIZE WIRE GUIDE WAS USED. IT IS POSSIBLE THAT THE PATIENT MAY HAVE HAD PRE-EXISTING CONDITIONS WHICH CREATED RESISTANCE DURING THE PROCEDURE. THIS MAY HAVE CAUSED AND/OR CONTRIBUTED TO INCREASED FORCES ON THE OUTER SHEATH DURING DEPLOYMENT RESULTING IN SEPARATION OF THE OUTER SHEATH FROM THE HANDLE OF THE DEVICE. SUMMARY COMPLAINT IS CONFIRMED AS THE FAILURE WAS VERIFIED IN THE LABORATORY. ACCORDING TO THE INITIAL REPORTER, THE PATIENT DID NOT EXPERIENCE ANY ADVERSE EFFECTS DUE TO THIS OCCURRENCE AND THE STENT PLACEMENT WAS SUCCESSFUL. COMPLAINTS OF THIS NATURE WILL CONTINUE TO BE MONITORED FOR POTENTIAL EMERGING TRENDS.

Additional Manufacturer Narrative · 0

PMA/510(K) #K182980. INVESTIGATION IS STILL PENDING, A FOLLOW UP MDR WILL BE SUBMITTED TO INCLUDE THE INVESTIGATION CONCLUSIONS.

Additional Manufacturer Narrative · 0

510K: K182980DEVICE EVALUATIONTHE ZIB6-40-10.0-80 DEVICE OF LOT NUMBER C1824813 INVOLVED IN THIS COMPLAINT WAS RETURNED FOR EVALUATION, WITH THE ORIGINAL PACKAGING. THE PACKAGING WAS OPEN ON RECEIPT. LAB EVALUATIONTHE DEVICE RELATED TO THIS OCCURRENCE UNDERWENT A LABORATORY EVALUATION ON THE 14TH OCTOBER 2021. ON EVALUATION OF THE DEVICE, IT WAS OBSERVED THAT THE OUTER SHEATH WAS SEPARATED AT THE DISTAL END OF THE WHITE CONNECTOR CAP. THE DEVICE FLUSHED AS EXPECTED AND A 0.035¿ WIRE GUIDE PASSED WITHOUT ISSUE. THE OUTER SHEATH WHICH WAS SEPARATED FROM THE WHITE CAP CONNECTOR WAS MOVED TO THE HANDLE TO EXPOSE THE DISTAL TIP AND SHOW THAT IT WAS PRESENT.FOLLOWING THE LAB EVALUATION, THE FOLLOWING ADDITIONAL INFORMATION WAS REQUESTED FROM THE CUSTOMER.DID THE PATIENT HAVE PRE-EXISTING CONDITIONS?WAS RESISTANCE ENCOUNTERED WHEN ADVANCING THE WIRE GUIDE OR DELIVERY SYSTEM TO THE TARGET LOCATION? IF SO, HOW DID THE PHYSICIAN DEAL WITH THIS RESISTANCE? WHAT WAS THE DIAMETER OF THE WIREGUIDE SIZE USED?THE ANSWERS TO THESE QUESTIONS ARE UNKNOWN AT THIS TIME. IF IN THE FUTURE IF THIS ADDITIONAL INFORMATION BECOMES AVAILABLE THE FILE WILL BE UPDATED.DOCUMENT REVIEW:PRIOR TO DISTRIBUTION ZIB6-40-10.0-80 DEVICES ARE SUBJECTED TO A VISUAL INSPECTION AND FUNCTIONAL CHECKS TO ENSURE DEVICE INTEGRITY. ALSO, THE USER HAD REQUESTED THAT THE SIZE OF THE TAPERED SHAPED PART CONNECTING TO THE HANDLE OF THE SHEATH BE INVESTIGATED. THE PART USED IS THE STAND PART USED IN THE MANUFACTURE OF ALL ZIB6 DEVICES. A REVIEW OF THE MANUFACTURING RECORDS FOR ZIB6-40-10.0-80 OF LOT NUMBER C1824813 DID NOT REVEAL ANY DISCREPANCIES THAT COULD HAVE CONTRIBUTED TO THIS COMPLAINT ISSUE. THE REVIEW OF RELEVANT MANUFACTURING RECORDS CONFIRMS THE FAILURE MODE HAS NOT PREVIOUSLY OCCURRED WITH THE CURRENT LOT NUMBER. BASED ON THE INFORMATION AVAILABLE TO DATE, THERE IS NO EVIDENCE TO SUGGEST THAT THERE ARE ANY MANUFACTURING ISSUES ASSOCIATED WITH LOT NUMBER C1824813.THERE IS NO EVIDENCE TO SUGGEST THE USER DID NOT FOLLOW THE IFU0040-6.THE JAPANESE PACKAGING INSERT C-CI0405D11 SUPPLIED WITH THE DEVICE COMPLIES WITH MHLW LAW NO. 84 OF 2013 WHICH AVOIDS INCLUDING INFORMATION THAT IS NOT SPECIFIC TO THE MEDICAL DEVICE OR THAT WHICH IS BASIC KNOWLEDGE ALREADY UNDERSTOOD BY THE HEALTHCARE PROFESSIONAL, TO ENSURE TO ACCURATELY CONVEY ALL THE INFORMATION THAT IS IMPORTANT FOR THE USERROOT CAUSE REVIEW:A DEFINITIVE ROOT CAUSE COULD NOT BE DETERMINED AS THE CIRCUMSTANCES OF USE CANNOT BE REPLICATED IN THE LABORATORY. THERE IS NO INFORMATION AVAILABLE WITH REGARD TO THE PATIENTS PRE-EXISTING CONDITIONS, WHAT CONDITION THE DEVICE WAS BEING USED TO TREAT OR IF RESISTANCE WAS ENCOUNTERED DURING THE PROCEDURE. IT IS ALSO NOT KNOWN WHAT SIZE WIRE GUIDE WAS USED. IT IS POSSIBLE THAT THE PATIENT MAY HAVE HAD PRE-EXISTING CONDITIONS WHICH CREATED RESISTANCE DURING THE PROCEDURE. THIS MAY HAVE CAUSED AND/OR CONTRIBUTED TO INCREASED FORCES ON THE OUTER SHEATH DURING DEPLOYMENT RESULTING IN SEPARATION OF THE CAP FROM THE HANDLE OF THE DEVICE.SUMMARY:COMPLAINT IS CONFIRMED AS THE FAILURE WAS VERIFIED IN THE LABORATORY. ACCORDING TO THE INITIAL REPORTER, THE PATIENT DID NOT EXPERIENCE ANY ADVERSE EFFECTS DUE TO THIS OCCURRENCE AND THE STENT PLACEMENT WAS SUCCESSFUL.COMPLAINTS OF THIS NATURE WILL CONTINUE TO BE MONITORED FOR POTENTIAL EMERGING TRENDS.

Description of Event or Problem · 0

SUPPLEMENTAL REPORT IS BEING SUBMITTED DUE TO THE COMPLETION OF THE INVESTIGATION.

Description of Event or Problem · 0

THIS SUPPLEMENT REPORT IS BEING SUBMITTED AS THE DEVICE WAS RETURNED AND EVALUATED ON THE 14-OCT-2021. DEVICE EVALUATED ON 14-OCT-21: "OUTER SHEATH SEPARATED".

Description of Event or Problem · 0

SUPPLEMENTAL REPORT IS BEING SUBMITTED TO UPDATE INVESTIGATION DETAILS REVIEWED ON 25-AUG-22.

Additional Manufacturer Narrative · 1

PMA/510(K) #K182980. INVESTIGATION IS STILL PENDING, A FOLLOW UP MDR WILL BE SUBMITTED TO INCLUDE THE INVESTIGATION CONCLUSIONS.

Description of Event or Problem · 1

WHEN THE PHYSICIAN WAS ATTEMPTING TO DEPLOY THE REPORTED STENT (WHEN PULLING THE HANDLE TOWARD THE HUB), THE SHEATH GOT SEPARATED. THEREFORE, HE PULLED ONLY THE SHEATH PART, AND THE STENT PLACEMENT MANAGED TO BE COMPLETED. NO ADVERSE EVENTS TO THE PATIENT WERE REPORTED. PHYSICIAN'S COMMENT: I WOULD LIKE THE MANUFACTURER TO INVESTIGATE THE CAUSE. PREFIX ZIB6: WAS THE DEVICE USED PERCUTANEOUSLY? YES. WHERE ON THE PATIENT WAS THE PERCUTANEOUS ACCESS SITE? RIGHT BILE DUCT DETAILS OF ACCESS SHEATH USED (NAME, FR SIZE, LENGTH)? N/A. WHAT WAS THE TARGET LOCATION FOR THE STENT? COMMON BILE DUCT WAS THE DEVICE FLUSHED THROUGH BOTH FLUSHING PORTS BEFORE THE PROCEDURE, AS PER IFU? YES. DETAILS OF THE WIRE GUIDE USED (NAME, DIAMETER, HYRDOPHYLLIC)? UNKNOWN. WAS THE PATIENT'S ANATOMY TORTUOUS OR CALCIFIED? NO) WAS RESISTANCE ENCOUNTERED WHEN ADVANCING THE WIRE GUIDE OR DELIVERY SYSTEM TO THE TARGET LOCATION? UNKNOWN. HOW DID THE PHYSICIAN DEAL WITH THIS RESISTANCE? WAS THE TARGET LOCATION CALCIFIED? UNKNOWN. DID THE TIP OF THE DELIVERY SYSTEM CROSS THE TARGET LOCATION? YES. ARE IMAGES OF THE DEVICE OF PROCEDURE AVAILABLE? NO. DID THE USER PULL THE HANDLE TOWARD THE HUB DURING DEPLOYMENT AND DELIVERY SYSTEM WAS NOT PUSHED DURING DEPLOYMENT? YES. WAS PRE-DILATION PERFORMED AHEAD OF PLACEMENT OF THE STENT? NO. WAS POST-DILATION PERFORMED AFTER THE PLACEMENT OF THE STENT? NO. [UPDATE ON AUGUST 16TH BY ARISA TAKAHASHI BASED ON THE INFORMATION PROVIDED BY THE REP ON THE SAME DAY] SALES REP'S COMMENT I WOULD LIKE THE MANUFACTURER TO INVESTIGATE THE SIZE OF THE TAPERED SHAPED PART CONNECTING TO THE HANDLE OF THE SHEATH. IS THE SIZE SMALL?

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1335418 ZILVER 635 SELF-EXPANDING BILIARY STENT FGE CATHETER, BILIARY, DIAGNOSTIC - BILIARY STENT - METAL FGE COOK IRELAND LTD G36013 C1824813 10827002360133

Patients

Seq Age Sex Outcome Treatment
1 Unknown