FDA Adverse Event Malfunction Summary report: N

DUAL TAPER WEDGE PRESSED FIT FEMORAL COMP.

MDR report key: 1234657 · Received November 10, 2008

Report

Report Number
2530191-2008-00006
Event Type
Malfunction
Date Received
November 10, 2008
Date of Event
September 23, 2008
Report Date
October 8, 2008
Manufacturer
STELKAST, INC.
Product Code
LWJ
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
WV, US
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

INVESTIGATION: TWO (2) DUAL TAPER WEDGE (DTW) STEMS WERE OPENED AT A HOSPITAL SITE AND THE OUTER TYVEK POUCH WAS FOUND TO BE POSSIBLY BREACHED. THE STEMS WERE RETURNED TO STELKAST FOR EVALUATION. THE EVALUATION CONFIRMED THE APPEARANCE OF THE POSSIBLE BREACH IN THE STERILE BARRIER PACKAGING. THE RESULTING INVESTIGATION LED TO THE CONCLUSION THAT THE POSSIBLE BREACH WAS CAUSED BY THE EDGES OF THE FORGED RIBS RUBBING AGAINST THE OUTER POUCH MATERIAL. A PACKAGE BURST TEST WAS CONDUCTED ON THE ITEMS IN QUESTION AND THE TEST RESULTED IN THE PACKAGING EXCEEDING THE SPECIFIED BURST PRESSURE. A BREACH COULD NOT BEEN CONFIRMED. CONCLUSION: BECAUSE A VISUAL INSPECTION CANNOT PROPERLY IDENTIFY A BREACHED STERILE BARRIER PACKAGE, STELKAST HAS TAKEN A CONSERVATIVE APPROACH AND WILL RECALL ALL DTW STEMS FROM DISTRIBUTION. ALSO, THIS IS THE SECOND INCIDENT IN REGARDS TO A POSSIBLE BREACH IN THE STERILE BARRIER PACKAGING OF THIS DEVICE. AN ENGINEERING CHANGE ORDER WAS IMPLEMENTED AFTER THE FIRST INCIDENT TO ENHANCE THE PACKAGING. REMEDIAL ACTION WAS ISSUED ON 10/31/2008 TO INVESTIGATE AND REMOVE ALL DTW HIP STEMS. ONCE THESE ITEMS HAVE BEEN RECOVERED, THEY WILL BE REPROCESSED WITH THE REVISED PACKAGING.

Description of Event or Problem · 1

A POSSIBLE BREACH OF THE TYVEK STERILE BARRIER PACKAGING OF A DTW STEM.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 DUAL TAPER WEDGE PRESSED FIT FEMORAL COMP. LWJ STELKAST, INC. SC1439 16301-042606

Patients

Seq Age Sex Outcome Treatment
1