FDA Adverse Event Malfunction Summary report: N

HS HAND CONTROLLED CURVED SHEA

MDR report key: 1210061 · Received October 22, 2008

Report

Report Number
3005075853-2008-02525
Event Type
Malfunction
Date Received
October 22, 2008
Date of Event
October 1, 2008
Report Date
October 3, 2008
Manufacturer
ETHICON ENDO-SURGERY, LLC
Product Code
GEI
PMA / PMN Number
K002981
Removal / Correction Number
NA
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
SP
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

DEVICE B: BATCH NUMBER: D9EH8K; EXP DATE = 11/2012 (DEVICE B); MFG DATE: 12/2007. EVALUATION SUMMARY: THE ANALYSIS RESULTS FOUND THAT DEVICES A AND B WERE RETURNED WITH THE BLADES SCRATCHED AND CRACKED. THE DEVICE WILL STOP ACTIVATING, AND EITHER EMIT A SOLID TONE OR DISPLAY AN INSTRUMENT ERROR CODE 5 ON THE GENERATOR DISPLAY WHEN THE BLADE BECOMES DAMAGED. DUE TO THE DAMAGE TO THE BLADES, IT WAS CONFIRMED THAT THE DEVICES WERE NON-FUNCTIONAL. THE DEVICES WERE TESTED WITH A GEN04 AND AN ERROR CODE 5 WAS NOTED. WHEN A BLADE HAS BEEN COMPROMISED, SCRATCHED OR CRACKED, THE TITANIUM METAL IS FATIGUED WHEN CONTINUALLY ENERGIZED AND THIS RESULTS IN THE BLADE FURTHER CRACKING AND POSSIBLY BREAKING OFF. DURING THE ANALYSIS PROCESS, THE BLADES WERE TESTED FOR SCRATCHES AND CRACKS AND THE BLADES FURTHER CRACKED. THE IDENTIFIED BLADE DAMAGE MAY HAVE OCCURRED FROM EXTERNAL CONTACT DURING PRE-OP OR GENERAL USE. IN ADDITION, MINOR BLADE DAMAGE MAY INCREASE IN SEVERITY DURING SUBSEQUENT ACTIVATIONS, AND MAY RESULT IN BLADE "LOCKOUT" LATER IN THE PROCEDURE. THEREFORE, THE INSTRUCTIONAL INSERT STATES: "AVOID ACCIDENTAL CONTACT WITH ALL METAL OR PLASTIC INSTRUMENTS OR OBJECTS WHEN THE INSTRUMENT IS ACTIVATED. CONTACT WITH STAPLES, CLIPS OR OTHER INSTRUMENTS WHILE THE INSTRUMENT IS ACTIVATED MAY RESULT IN CRACKED OR BROKEN BLADES, WHICH MAY BE IDENTIFIED BY GENERATOR SOLID TONE OR INSTRUMENT ERROR." EACH DEVICE IS VISUALLY INSPECTED AND FUNCTIONALLY TESTED PRIOR TO SHIPMENT, AND DAMAGE OF THIS MAGNITUDE WOULD HAVE BEEN DETECTED AT THIS PROCESS. WE HAVE DOCUMENTED THE CIRCUMSTANCES AS THEY WERE REPORTED TO US. IN ADDITION, COMPLAINT INFORMATION IS TRENDED ON A REGULAR BASIS TO DETERMINE IF FURTHER INVESTIGATION IS WARRANTED. THE BATCH HISTORY RECORDS WERE REVIEWED WITH NO ANOMALIES NOTED DURING THE MANUFACTURING PROCESS.

Description of Event or Problem · 1

IT WAS REPORTED THAT DURING A LAP CHOLECYSTECTOMY PROCEDURE, AFTER USING THE DEVICE FOR TWO OR THREE MINS, IT STOPPED WORKING. THEY HAD TO USE A NEW ONE. THERE WERE NO ADVERSE CONSEQUENCES FOR THE PT.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 HS HAND CONTROLLED CURVED SHEA GEI ETHICON ENDO-SURGERY, LLC NA E4K20D

Patients

Seq Age Sex Outcome Treatment
1 GENERATOR| HANDPIECE