FDA Adverse Event Injury Summary report: N

ORTHALIGN PLUS SYSTEM

MDR report key: 12099233 · Received July 1, 2021

Report

Report Number
3007521480-2021-00015
Event Type
Injury
Date Received
July 1, 2021
Date of Event
July 6, 2020
Report Date
June 30, 2021
Manufacturer
ORTHALIGN, INC.
Product Code
OLO
UDI-DI
00851977007901
PMA / PMN Number
K172462
Adverse Event
Yes
Report Source
Manufacturer report
Reporter Location
PA, US
Reporter Occupation
PHYSICIAN

Narratives

Additional Manufacturer Narrative · 1

AN INVESTIGATION OF RETURNED NAVIGATION UNIT LOG FILE FOUND THE FEMORAL AXIS REGISTRATION NUMBERS WERE BEYOND TYPICAL NUMBERS. THE USER RECEIVED THE JIG OUT OF RANGE ERROR SEVERAL TIMES UNTIL THE JIG WAS RE-PINNED. THE NUMBERS INDICATE THE JIG WAS LIKELY PINNED TOO HIGH OR INCORRECTLY, THIS IS FURTHER SUPPORTED BY THE FACT THE USER SELECTED AN A/P OFFSET OF 1 WHICH IS THE MINIMUM AMOUNT. IF THE TRUE A/P OFFSET WAS A HIGHER NUMBER, THE OUTPUT WOULD HAVE BEEN CLOSER TO A NOMINAL CASE. ROOT CAUSE WAS UNABLE TO BE DETERMINED FOR THIS COMPLAINT BUT SINCE THE BEHAVIOR DESCRIBED IS SHOWN IN THE LOG FILE, THE COMPLAINT CAN BE CONFIRMED. A REVIEW OF THE DEVICE HISTORY RECORD (DHR) WAS CONDUCTED. THE DEVICE PASSED ALL MANUFACTURING SPECIFICATIONS PRIOR TO RELEASE. ORTHALIGN, INC. WILL CONTINUE TO MONITOR THIS ISSUE AND TAKE ACTION IF ALERT LIMITS ARE EXCEEDED. THIS INITIAL REPORT IS BEING FILED AFTER THE DUE DATE AS THE INITIAL SUBMISSION WAS FOUND TO HAVE NOT BE RECEIVED DURING AN ATTEMPT TO SUBMIT THE FOLLOW-UP REPORT. AT THAT TIME, THE ERROR MESSAGE "ERROR: INITIAL REPORT / PRIOR SUPPLEMENT HAS NOT BEEN RECEIVED. THE INITIAL REPORT IS MISSING." ALERTED ORTHALIGN INC OF THE ISSUE PROMPTING THE SUBMISSION OF THIS AS AN INITIAL REPORT.

Description of Event or Problem · 1

IT WAS REPORTED THAT AFTER FEMORAL REGISTRATION THE UNIT READ 24 DEGREES OF FLEXION. FEMORAL PIN WAS REINSERTED AND RANGE OF MOTION WAS REDONE. UNIT READ 15 DEGREES OF FLEXION AND THE SURGEON WAS ABLE TO ADJUST THE CUTTING BLOCK UNTIL THE UNIT READ 5 DEGREES OF EXTENSION. AFTER CUT WAS MADE THE SURGEON NOTICED THAT THE CUT "DIDNT LOOK RIGHT" AN IM GUIDE WAS USED TO REDO THE CUT. ITEM WORKED NORMALLY ON THE TIBIA AND THE CASE WAS COMPLETED WITH NO OTHER ISSUES. THE FEMORAL REGISTRATION WAS STARTED WITH THE LEG IN FLEXION. THIS WAS THE ONLY POSITION THE ALLOWED THE UNIT TO SHOW THE GREEN BOX.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
997820 ORTHALIGN PLUS SYSTEM ORTHALIGN PLUS NAVIGATION UNIT OLO ORTHALIGN, INC. 403001-05 00851977007901

Patients

Seq Age Sex Outcome Treatment
1 Required Intervention