FDA Adverse Event Malfunction Summary report: N

ADULT DUAL-HEATED BREATHING CIRCUIT

MDR report key: 1203454 · Received October 17, 2008

Report

Report Number
9611451-2008-00619
Event Type
Malfunction
Date Received
October 17, 2008
Date of Event
September 1, 2008
Report Date
September 18, 2008
Manufacturer
FISHER & PAYKEL HEALTHCARE, LTD.
Product Code
BTT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
JA
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

THIS IS A MALFUNCTION THAT HAS BEEN REPORTED TO FISHER & PAYKEL HEALTHCARE BY A DISTRIBUTOR IN ANOTHER COUNTRY. THE PRODUCT IS NOT SOLD IN THE USA, BUT A SIMILAR PRODUCT IS SOLD IN THE USA. THE ELECTRICAL RESISTANCE OF THE HEATER WIRES IN BOTH THE INSPIRATORY AND EXPIRATORY TUBES OF THE BREATHING CIRCUIT WAS TESTED USING A MULTIMETER. RESULTS: THE INSPIRATORY HEATER WIRE WAS AN OPEN LOOP, DUE TO A BREAK IN THE CONNECTION BETWEEN THE HEATER WIRE AND ONE OF THE PINS THAT CRIMPS TO THE HEATER WIRE. THE EXPIRATORY HEATER WIRE WAS OPERATING WITHIN PRODUCT SPECIFICATIONS. A LOT CHECK REVEALED NO OTHER COMPLAINTS OF THIS NATURE FOR THIS LOT NUMBER. CONCLUSION: ELECTRICAL OPEN CIRCUITS IN HEATER WIRES ARE OFTEN ASSOCIATED WITH IMPROPER CRIMPING OF THE HEATER WIRE DURING PRODUCTION. ALL BREATHING CIRCUITS ARE ELECTRICALLY TESTED DURING PRODUCTION AND THOSE THAT FALL ARE REJECTED. THIS SUGGESTS THE HEATER WIRE BECAME AN OPEN CIRCUIT POST PRODUCTION, POSSIBLY AS A RESULT OF A WEAK CRIMP CONNECTION. FURTHER DESIGN IMPROVEMENTS TO THE EXISTING CRIMPING MACHINES ARE IN PROGRESS. OUR MONITORING AND TRENDING OF EVENTS INVOLVING OPEN CIRCUIT HEATER WIRES IN BREATHING CIRCUITS HAS A RATE OF OCCURRENCE WORLDWIDE FOR THE LAST YEAR OF 24PPM IN THE LAST YEAR TO 2008.

Description of Event or Problem · 1

A HOSPITAL IN ANOTHER COUNTRY, REPORTED TO OUR DISTRIBUTOR THAT BOTH INSPIRATORY AND EXPIRATORY TUBES OF AN ADULT DUAL-HEATED BREATHING CIRCUIT WERE NOT HEATING FOLLOWING 5 DAYS OF USE. NO PATIENT CONSEQUENCE WAS REPORTED.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 ADULT DUAL-HEATED BREATHING CIRCUIT BTT FISHER & PAYKEL HEALTHCARE, LTD. RT200 080520

Patients

Seq Age Sex Outcome Treatment
1 FISHER & PAYKEL HEALTHCARE RESPIRATORY| AUTOFEED HUMIDIFICATION CHAMBER| HUMIDIFIER