FDA Adverse Event Malfunction Summary report: N

ADULT DUAL-HEATED BREATHING CIRCUIT

MDR report key: 1182679 · Received September 25, 2008

Report

Report Number
9611451-2008-00548
Event Type
Malfunction
Date Received
September 25, 2008
Report Date
August 29, 2008
Manufacturer
FISHER & PAYKEL HEALTHCARE, LTD.
Product Code
BTT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
GM
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

THE ELECTRICAL RESISTANCE OF THE HEATER WIRES IN BOTH INSPIRATORY AND EXPIRATORY TUBES OF THE RT200 BREATHING CIRCUIT WERE TESTED USING A MULTIMETER. THE INSPIRATORY HEATER WIRE WAS AN OPEN LOOP DUE TO A BREAK IN THE CONNECTION BETWEEN THE HEATER WIRE AND ONE OF THE PINS THAT CRIMPS TO THE HEATER WIRE. THE EXPIRATORY HEATER WIRE WAS WITHIN SPECS. A LOT CHECK REVEALED NO OTHER COMPLAINTS OF THIS NATURE FOR THIS LOT NUMBER. CONCLUSION: ELECTRICAL OPEN CIRCUITS IN HEATER WIRES ARE OFTEN ASSOCIATED WITH IMPROPER CRIMPING OF THE HEATER WIRE DURING PRODUCTION. ALL BREATHING CIRCUITS ARE ELECTRICALLY TESTED DURING PRODUCTION AND THOSE THAT FAIL ARE REJECTED. THIS SUGGESTS THE HEATER WIRE BECAME AN OPEN CIRCUIT POST PRODUCTION, POSSIBLY AS A RESULT OF A WEAK CRIMP CONNECTION. FURTHER DESIGN IMPROVEMENTS TO THE EXISTING CRIMPING MACHINES ARE IN PROGRESS. OUR MONITORING AND TRENDING OF OPEN CIRCUIT HEATER WIRES IN ADULT BREATHING CIRCUITS HAS A RATE OF OCCURRENCE WORLDWIDE FOR THE LAST YEAR OF 0.0025% TO AUGUST 2008.

Description of Event or Problem · 1

A HEALTHCARE FACILITY REPORTED VIA FISHER & PAYKEL HEALTHCARE'S OFFICE THAT DURING EQUIPMENT SET-UP, AN RT200 ADULT DUAL-HEATED BREATHING CIRCUIT CAUSED THE HUMIDIFIER TO ALARM. IT SEEMS THAT THE RESISTANCE OF THE HEATER WIRE(S) IS TOO HIGH. NO PT CONSEQUENCE WAS REPORTED.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 ADULT DUAL-HEATED BREATHING CIRCUIT BTT FISHER & PAYKEL HEALTHCARE, LTD. RT200 080404

Patients

Seq Age Sex Outcome Treatment
1