FDA Adverse Event Malfunction Summary report: N

INFANT BREATHING CIRCUIT

MDR report key: 1181703 · Received September 30, 2008

Report

Report Number
9611451-2008-00565
Event Type
Malfunction
Date Received
September 30, 2008
Report Date
August 8, 2008
Manufacturer
FISHER & PAYKEL HEALTHCARE LTD.
Product Code
BTT
PMA / PMN Number
K020332
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
MA, US
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

THE DEVICES WERE NOT RETURNED TO THE MFR TO INVESTIGATION. AN INVESTIGATION WAS CARRIED OUT BASED ON THE EVENT DESCRIPTION AND PREVIOUS EXPERIENCE WITH SIMILAR COMPLAINTS. RESULTS: BREATHING CIRCUITS WITH HEATED INSPIRATORY AND EXPIRATORY TUBES HAVE DIFFERENT HEATERWIRE PLUGS FOR THE INSPIRATORY AND EXPIRATORY TUBES. A LOT CHECK REVEALED 10 OTHER COMPLAINTS OF THIS NATURE FOR THIS LOT NUMBER. CONCLUSION: AN INSPIRATORY TUBE WAS INCORRECTLY OVERMOLDED WITH AN EXPIRATORY PLUG DURING PRODUCTION. AN INVESTIGATION INTO THE PRODUCTION PROCESS REVEALED THAT THE OPERATOR MADE AN ERROR DURING PRODUCTION FOR APPROXIMATELY 2 HOURS. THE SIZE OF THE BATCH PRODUCED WAS NOT SIGNIFICANT. THE INCORRECT CIRCUIT PRODUCED CANNOT BE CONNECTED TO THE HUMIDIFIER. THIS IS EQUIVALENT TO AN OPEN CIRCUIT HEATERWIRE AND THE HUMIDIFIER WOULD ALARM, IN ADDITION TO THE USER DETECTING THIS ON SETUP. WERE ARE CURRENTLY MODIFYING OUR PRODUCTION PROCESS TO REDUCE OR PREVENT RECURRENCE OF THIS ISSUE. OUR MONITORING AND TRENDING OF INCORRECT HEATERWIRE PLUGS ON BREATHING CIRCUITS HAS A FEW RATE OF OCCURRENCE WORLDWIDE FOR THE LAST YEAR OF ALL UNITS SOLD.

Description of Event or Problem · 1

A HOSPITAL REPORTED VIA OUR DISTRIBUTOR THAT THE HEATED WIRE CONNECTION WAS REVERSED ON A QUANTITY OF INFANT BREATHING CIRCUITS. THEY REPORTED THE CONNECTION WAS A DUAL INSTEAD OF A TRI FIT. NO PT CONSEQUENCE WAS REPORTED.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 INFANT BREATHING CIRCUIT BTT FISHER & PAYKEL HEALTHCARE LTD. RT329 080408

Patients

Seq Age Sex Outcome Treatment
1