FDA Adverse Event Malfunction Summary report: N

ALTIVATE REVERSE SHOULDER INSTRUMENT

MDR report key: 11782864 · Received May 6, 2021

Report

Report Number
1644408-2021-00383
Event Type
Malfunction
Date Received
May 6, 2021
Date of Event
April 12, 2021
Report Date
December 29, 2021
Manufacturer
ENCORE MEDICAL L. P.
Product Code
KWS
UDI-DI
00190446269106
PMA / PMN Number
K172351
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
RI, US
Reporter Occupation
003

Narratives

Additional Manufacturer Narrative · 0

MANUFACTURER NARRATIVE: THE REASON FOR THIS COMPLAINT WAS A INSTRUMENT FAILURE REPORTED AS SOME THREADS WERE STILL IN THE IMPLANT STEM AFTER REMOVAL. THE POSSIBLE TIME IN SERVICE OF THE MAIN CONTRIBUTOR OF THE COMPLAINT IS 3 YEARS AND 1 MONTH FROM THE MANUFACTURER DATE. THE HEALTHCARE PROFESSIONAL INDICATED THAT THIS EVENT OCCURRED DURING SURGERY, NEAR THE PATIENT AND THERE WAS A SIGNIFICANT ADVERSE EVENT TO THE PATIENT. THE SURGERY WAS COMPLETED AS INTENDED, WITH DELAY. THE INSTRUMENT WAS INSPECTED PRIOR TO USE AND WAS DEEMED ACCEPTABLE FOR USE BASED ON ITS APPEARANCE. THE AGENT WAS PRESENT DURING SURGERY AND WAS ABLE TO SOURCE A SUITABLE REPLACEMENT DEVICE. THE DEVICE WAS RETURNED TO MANUFACTURER AND MADE AVAILABLE AT DJO SURGICAL FOR EXAMINATION. A REVIEW OF THE INSTRUMENT'S DEVICE HISTORY RECORD (DHR) REVEALED THE INSTRUMENT, WHEN RELEASED FOR USE, MET DESIGN AND MANUFACTURING REQUIREMENTS. THERE WAS NO NON-CONFORMING MATERIAL REPORT (NCMR) ASSOCIATED WITH THE PRODUCTION OF THE INSTRUMENTS THAT ARE RELATED TO THE REPORTED ISSUE. COMPLAINT DATABASE REVIEW SHOWS NO PRIOR COMPLAINTS FILED AGAINST THE INSTRUMENTS' ITEM NUMBER OR LOT NUMBER THAT REPORTS A SIMILAR FAILURE. NO PRIOR COMPLAINTS REPORT PAST INSTANCES OF THESE INSTRUMENTS BEING AFFECTED BY THIS FAILURE. THE ROOT CAUSE OF THIS COMPLAINT WAS LIKELY ATTRIBUTABLE TO DAMAGE INCURRED FROM PROLONGED USE AND THROUGH MISUSE OR ROUGH HANDLING WHICH SURGICAL INSTRUMENTS ARE SUBJECTED TO. THIS IS NOT AN EVENT ASSOCIATED WITH A PRODUCT FAILURE, MALFUNCTION OR ISSUE. THERE ARE NO INDICATIONS THAT THIS INSTRUMENT HAS A SYSTEMIC DESIGN OR MATERIAL DEFICIENCY. THEREFORE, NO CONTAINMENT OF INVENTORY IS REQUIRED. EVENT IS ASSOCIATED WITH INSTRUMENT USAGE, NOT A DESIGN OR MANUFACTURING ISSUE. RMA EXAMINATION: THE REPORTED INSTRUMENT WAS RETURNED TO DJO AND AFTER FURTHER EXAMINATION, THE THREADS OF THE ALTIVATE REVERSE, SMALL HUMERAL STEM IMPLANT INSERTER KNOB ARE DAMAGED, CONFIRMING THE COMPLAINT. THE REPORTED CONDITION OF THE ABOVE INSTRUMENTS COULD POSSIBLY BE A RESULT OF REPEATED USE, MISUSE, WEAR AND CARE MUST BE TAKEN TO AVOID COMPROMISING THEIR PERFORMANCE. ADDITIONAL REPORTING ON THIS EVENT WILL BE PROVIDED AS A SUPPLEMENTAL REPORT TO THIS DOCUMENT IF IT BECOMES AVAILABLE.

Additional Manufacturer Narrative · 0

MANUFACTURER NARRATIVE: ADDITIONAL REPORTING ON THIS EVENT WILL BE PROVIDED AS A SUPPLEMENTAL REPORT TO THIS DOCUMENT IF IT BECOMES AVAILABLE.

Additional Manufacturer Narrative · 1

MANUFACTURER NARRATIVE: ADDITIONAL REPORTING ON THIS EVENT WILL BE PROVIDED AS A SUPPLEMENTAL REPORT TO THIS DOCUMENT AS SOON AS IT BECOMES AVAILABLE.

Description of Event or Problem · 1

INSTRUMENT FAILURE - DUE TO WHEN DISENGAGING THE STEM INSERTER FROM THE STEM, UPON REMOVAL, WE NOTICED SOME THREADS WERE STILL IN THE IMPLANT STEM. CASE WAS COMPLETED WITHOUT ANY HARM TO THE PATIENT OR TIMING. BROKEN INSTRUMENT.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
684233 ALTIVATE REVERSE SHOULDER INSTRUMENT ALTIVATE REVERSE, SMALL HUMERAL STEM IMPLANT INSERTER KNOB KWS ENCORE MEDICAL L. P. 804-06-157 266605L04 00190446269106

Patients

Seq Age Sex Outcome Treatment
1 81 YR Male Other