FDA Adverse Event Malfunction Summary report: N

HARMONIC ACE 36 CM

MDR report key: 1163337 · Received September 10, 2008

Report

Report Number
3005075853-2008-01624
Event Type
Malfunction
Date Received
September 10, 2008
Date of Event
July 16, 2008
Report Date
August 4, 2008
Manufacturer
ETHICON ENDO-SURGERY, LLC
Product Code
LFL
PMA / PMN Number
K042777
Removal / Correction Number
NA
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
UK
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

DATE SENT: 09/10/2008. DATE SENT: 09/10/2008. EVAL SUMMARY: THE DEVICE WAS RETURNED WITH THE BLADE NICKED AND CRACKED. DURING FUNCTIONAL TESTING, AN ERROR CODE 5 WAS DISPLAYED/ A SOLID TONE WAS EMITTED AND THE BLADE TIP FURTHER CRACKED. THE DEVICE WILL STOP ACTIVATING, AND EITHER EMIT A SOLID TONE OR DISPLAY AN INSTRUMENT ERROR CODE 5 OR A SOLID TONE ON THE GENERATOR DISPLAY WHEN THE BLADE BECOMES DAMAGED. WHEN A BLADE HAS BEEN COMPROMISED SUCH AS SCRATCHED OR CRACKED, THE TITANIUM METAL IS FATIGUED WHEN CONTINUALLY ENERGIZED AND THIS RESULTS IN THE BLADE FURTHER CRACKING AND POSSIBLY BREAKING OFF. A POSSIBLE CAUSE OF AN ERROR CODE 5 (INSTRUMENT ERROR) IS BLADE DAMAGE. BLADE DAMAGE MAY OCCUR FROM EXTERNAL CONTACT WITH METAL OR PLASTIC DURING PRE-OP OR GENERAL USE. EACH DEVICE IS VISUALLY INSPECTED AND FUNCTIONALLY TESTED PRIOR TO SHIPMENT, AND DAMAGE OF THIS MAGNITUDE WOULD HAVE BEEN DETECTED AT THIS PROCESS. COMPLAINT INFO IS TRENDED ON A REGULAR BASIS TO DETERMINE IF FURTHER INVESTIGATION IS WARRANTED. THE BATCH HISTORY RECORDS WERE REVIEWED WITH NO ANOMALIES NOTED DURING THE MFG PROCESS.

Description of Event or Problem · 1

IT WAS REPORTED THAT DURING AN ANTERIOR RESECTION PROCEDURE, THE DEVICE STOPPED WORKING AND ERROR MESSAGE 5 APPEARED ON GENERATOR. THEATRE TEAM WENT THROUGH USUAL DIAGNOSTICS AND CHECKED WITH TORQUE WRENCH, HOWEVER PROBLEMS WERE NOT SOLVED. ANOTHER INSTRUMENT WAS USED TO COMPLETE THE PROCEDURE WITH NO PT CONSEQUENCE.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 HARMONIC ACE 36 CM LFL ETHICON ENDO-SURGERY, LLC NA E4KP3K

Patients

Seq Age Sex Outcome Treatment
1 HANDPIECE| GENERATOR