FDA Adverse Event Malfunction Summary report: N

BD INTEGRA SYRINGE WITH DETACHABLE NEEDLE

MDR report key: 11236655 · Received January 27, 2021

Report

Report Number
1213809-2021-00043
Event Type
Malfunction
Date Received
January 27, 2021
Date of Event
January 4, 2021
Report Date
June 22, 2021
Manufacturer
BECTON DICKINSON MEDICAL SYSTEMS
Product Code
MEG
UDI-DI
30382903052708
PMA / PMN Number
K011103
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
MI, US
Reporter Occupation
003

Narratives

Additional Manufacturer Narrative · 0

THE FOLLOWING FIELDS WERE UPDATED DUE TO ADDITIONAL INFORMATION: D.4. LOT # 4002409. D.4. MEDICAL DEVICE EXPIRATION DATE: 12/31/2018. D.10. DEVICE AVAILABLE FOR EVALUATION? YES. D.11. D.11.RETURNED TO MANUFACTURER ON: 2021-06-02. H.4. DEVICE MANUFACTURE DATE: 01/23/2014.

Additional Manufacturer Narrative · 0

INVESTIGATION SUMMARY: A SHARPS CONTAINER, AS WELL AS THREE SEALED PACKAGED INTEGRA SYRINGES AND AN OPENED EMPTY PACKAGE WERE RECEIVED, CONFIRMED TO BE FROM BATCH #4002409 (P/N 305270). THE SHARPS CONTAINER CONTAINED ANOTHER OPENED BLISTERPACK FROM THE SAME BATCH AND A PLASTIC BAG WITH SYRINGE FRAGMENTS. THE FRAGMENTS INCLUDED AN INTEGRA BARREL, A SHIELDED INTEGRA NEEDLE WITH ITS HUB PUNCTURED AND NO CANNULA REMAINING, HALF OF AN INTEGRA PLUNGER ROD FROM THE STOPPER¿S END, AND A WHOLE INTEGRA PLUNGER ROD BENT AND BROKEN IN HALF BUT STILL ATTACHED AT THE POINT OF BREAK. THE HALF OF A PLUNGER ROD HAD ITS STOPPER STILL ATTACHED AND THE CUTTER WAS THROUGH THE STOPPER IN ITS CENTER. NO DEFECTS WERE OBSERVED WITH THAT PART OF THE PLUNGER ROD, ASIDE FROM IT MISSING THE BOTTOM HALF. THE FULL PLUNGER ROD HAD A MANGLED TIP WITH NO STOPPER AND NO CUTTER PRESENT. IT WAS BENT AWAY FROM THE BREAKPOINT WITH CANNULA VISIBLE THROUGH THE OPENING. POTENTIAL ROOT CAUSE FOR THE DAMAGED PLUNGER ROD DEFECT IS ASSOCIATED WITH THE ASSEMBLY PROCESS. IT IS POSSIBLE THE AFFECTED PLUNGER RODS WERE NOT PROPERLY POSITIONED WHEN ENTERING THE ASSEMBLY DIAL RESULTING IN MAJOR DAMAGE. PROCEDURE WAS UPDATED SEP 2021 TO INCLUDE ADDITIONAL PROCESS CHECKS AND VERIFICATIONS AT ASSEMBLY AT EACH BATCH CHANGE. BATCH 4002409 (P/N 305270) WAS MANUFACTURED IN JAN 2014 BEFORE THE ABOVE-MENTIONED ACTIONS TOOK PLACE. IT EXPIRED IN DEC 2018 AND SHOULD NOT BE USED. NO ADDITIONAL ACTIONS ARE RECOMMENDED AT THIS TIME. A DEVICE HISTORY RECORD REVIEW SHOWED NO REJECTED INSPECTIONS OR QUALITY ISSUES DURING THE PRODUCTION OF THE PROVIDED LOT NUMBER THAT COULD HAVE CONTRIBUTED TO THE REPORTED DEFECT.

Description of Event or Problem · 0

IT WAS REPORTED THAT THE PLUNGER IN THE BD INTEGRA¿ SYRINGE WITH DETACHABLE NEEDLE BROKE, CAUSING THE STOPPER TO FALL OUT AND TESTOSTERONE TO SPILL ONTO THE INJECTION SITE. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: "DAUGHTER OF CONSUMER REPORTED ISSUE ON BEHALF OF HER DAD: STATED, LAST MONTH, WHEN TAKING INJECTION THE PLUNGER BROKE CAUSING STOPPER TO FALL OUT OF SYRINGE AND "TESTOSTERONE" SPILLED ONTO INJECTION SITE. STATED, MEDICATION WAS WASTED."

Description of Event or Problem · 0

IT WAS REPORTED THAT THE PLUNGER IN THE BD INTEGRA¿ SYRINGE WITH DETACHABLE NEEDLE BROKE, CAUSING THE STOPPER TO FALL OUT AND TESTOSTERONE TO SPILL ONTO THE INJECTION SITE. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: "DAUGHTER OF CONSUMER REPORTED ISSUE ON BEHALF OF HER DAD: STATED, LAST MONTH, WHEN TAKING INJECTION THE PLUNGER BROKE CAUSING STOPPER TO FALL OUT OF SYRINGE AND "TESTOSTERONE" SPILLED ONTO INJECTION SITE. STATED, MEDICATION WAS WASTED."

Additional Manufacturer Narrative · 1

DATE OF EVENT: UNKNOWN. THE DATE RECEIVED BY MANUFACTURER HAS BEEN USED FOR THIS FIELD. MEDICAL DEVICE EXPIRATION DATE: UNKNOWN. DEVICE MANUFACTURE DATE: UNKNOWN. (B)(4). INVESTIGATION SUMMARY: SINCE NO SAMPLES DISPLAYING THE CONDITION REPORTED ARE AVAILABLE FOR EXAMINATION, WE WERE UNABLE TO FULLY INVESTIGATE THIS INCIDENT. NO ROOT CAUSE CAN BE DETERMINED AS NO SAMPLES WERE RECEIVED. THE LOT NUMBER IS UNKNOWN, THEREFORE DEVICE HISTORY RECORD REVIEW (DHR) OR QUALITY NOTIFICATION REVIEW (QN) COULD NOT BE PERFORMED. COMPLAINTS RECEIVED FOR THIS DEVICE AND REPORTED CONDITION WILL CONTINUE TO BE TRACKED AND TRENDED. INFORMATION WILL BE CAPTURED ON TREND REPORTS AND MONITORED MONTHLY. OUR BUSINESS TEAM REGULARLY REVIEWS THE COLLECTED DATA FOR IDENTIFICATION OF EMERGING TRENDS.

Description of Event or Problem · 1

IT WAS REPORTED THAT THE PLUNGER IN THE BD INTEGRA¿ SYRINGE WITH DETACHABLE NEEDLE BROKE, CAUSING THE STOPPER TO FALL OUT AND TESTOSTERONE TO SPILL ONTO THE INJECTION SITE. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: "DAUGHTER OF CONSUMER REPORTED ISSUE ON BEHALF OF HER DAD: STATED, LAST MONTH, WHEN TAKING INJECTION THE PLUNGER BROKE CAUSING STOPPER TO FALL OUT OF SYRINGE AND "TESTOSTERONE" SPILLED ONTO INJECTION SITE. STATED, MEDICATION WAS WASTED."

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
131339 BD INTEGRA SYRINGE WITH DETACHABLE NEEDLE PISTON SYRINGE MEG BECTON DICKINSON MEDICAL SYSTEMS 305270 4002409 30382903052708

Patients

Seq Age Sex Outcome Treatment
1