FDA Adverse Event Malfunction Summary report: N

20 ML BD LUER-LOK SYRINGE

MDR report key: 10915198 · Received November 27, 2020

Report

Report Number
1911916-2020-01072
Event Type
Malfunction
Date Received
November 27, 2020
Date of Event
October 23, 2020
Report Date
November 13, 2020
Manufacturer
BD MEDICAL (BD WEST) MEDICAL SURGICAL
Product Code
FMF
PMA / PMN Number
K980987
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
CA, US
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

(B)(4). INVESTIGATION SUMMARY: A DEVICE HISTORY RECORD REVIEW WAS COMPLETED FOR PROVIDED MATERIAL NUMBER 301031 AND LOT NUMBER 0100584. THE REVIEW DID NOT REVEAL ANY DETECTED QUALITY ISSUES THAT COULD HAVE CONTRIBUTED TO THESE REPORTED DEFECTS. TO AID IN THE INVESTIGATION, TEN PHYSICAL SAMPLES AND SIX PHOTOS WERE RECEIVED FOR EVALUATION BY OUR QUALITY TEAM. THE TEN SAMPLES CAME IN A PLASTIC BAG. A VISUAL INSPECTION WAS PERFORMED. FIVE SAMPLES HAVE EMBEDDED DEGRADED RESIN AND NO OTHER DEFECTS WERE OBSERVED. THE SIX PHOTOS SHOW 50 ML SYRINGE BARRELS WITH EMBEDDED DEGRADED RESIN. IT COULD BE POSSIBLE FOR THIS DEFECT TO OCCUR DURING THE SYRINGE MOLDING PROCESS. DEGRADED RESIN INHERENTLY BUILDS UP, CAN BREAK LOOSE AND BE MOLDED INTO COMPONENTS. BASED ON THE INVESTIGATION WITH THE SAMPLE ANALYSIS THE FOREIGN MATTER DEFECT REPORTED BY THE CUSTOMER IS CONFIRMED. THERE ARE QUALITY CONTROLS CURRENTLY IN PLACE TO DETECT THIS TYPE OF DEFECT DURING THE PRODUCTION PROCESS. FURTHER ACTION HAS NOT BEEN DETERMINED NECESSARY AT THIS TIME. COMPLAINTS RECEIVED FOR THIS DEVICE AND REPORTED CONDITION WILL CONTINUE TO BE TRACKED AND TRENDED. OUR QUALITY TEAM REGULARLY REVIEWS THE COLLECTED DATA FOR IDENTIFICATION OF EMERGING TRENDS. INVESTIGATION CONCLUSION: BASED ON THE INVESTIGATION AND WITH THE SAMPLE ANALYSIS THE SYMPTOM REPORTED BY THE CUSTOMER IS CONFIRMED. WE WILL CONTINUE MONITORING THE COMPLAINT TREND FOR THE PRODUCT AND SYMPTOM. PROBABLE ROOT CAUSE. SYRINGE MOLDING PROCESS. THE EMBEDDED DEGRADED RESIN IN THE BARREL CAN OCCUR AT THE STARTUP OF AN INJECTION MOLD/PRESS OR INTERMITTENTLY DURING THE INJECTION MOLDING PROCESS. DEGRADED RESIN INHERENTLY BUILDS UP IN THE HOT-RUNNER SYSTEM OF THE TOOLING MOLD AND PRESS. THE DEGRADED RESIN CAN BREAK LOOSE AND BE MOLDED INTO COMPONENTS. IT IS RECOMMENDED THAT HYPODERMIC MARKETING ASKS THE CUSTOMER TO SEND THE 485 UNITS REPORTED AS DEFECTIVE.

Description of Event or Problem · 1

IT WAS REPORTED THAT 124 20 ML BD LUER-LOK¿ SYRINGES EXPERIENCED DEVICE DAMAGE/DEFORMATION WHILE STILL CONSIDERED OPERABLE. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: MATERIAL NO.: 301031 BATCH NO.: 0100584. THE PURPOSE OF THIS EMAIL IS TO LET YOU KNOW THE SYRINGES DEFECTS FOR THIS PAST MONTH, (B)(6) 2020. CERTIFICATE OF DESTRUCTION AND THE FOLLOWING INFORMATION FOR EACH CERTIFICATE: DATE: (B)(6) 2020 PART NUMBER: 301031, LOT NUMBER: 0100584, BLACK DOTS: (B)(4) PIECES, DAMAGED/BROKEN: (B)(4) PIECES, TOTAL: (B)(4) PIECES.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1378982 20 ML BD LUER-LOK SYRINGE PISTON SYRINGE FMF BD MEDICAL (BD WEST) MEDICAL SURGICAL 0100584

Patients

Seq Age Sex Outcome Treatment
1